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Home >> Toyota >> 2009 >> Highlander Base, 2.7 A >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System (1AR-FE) - Circuit Testing, Component Inspection, Removal & Installation >> Throttle Body >> Installation

Throttle Body: Installation

  1. INSTALL THROTTLE BODY ASSEMBLY 
    1. Install a new gasket to the intake manifold.
      Fig 1: Locating Gasket
      G05997157Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the fuel tube bracket with the bolt.

      Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

      Fig 2: Locating Bolt And Fuel Tube Bracket
      G05997156Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the throttle body assembly with the 4 bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      Fig 3: Locating Bolts And Throttle Body Assembly
      G06023418Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the 2 water by-pass hoses to the throttle body.
      Fig 4: Locating Water By-Pass Hoses
      G06023417Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the throttle body assembly connector.
    6. Connect the fuel tube to the clamp.
      Fig 5: Locating Throttle Body Assembly Connector
      G06023416Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL AIR CLEANER CAP SUB-ASSEMBLY 
    1. Connect the air-cleaner cap sub-assembly to the throttle body assembly and lock the hose band.
      Fig 6: Locating Hose Band
      G06111265Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the air cleaner cap sub-assembly with the 2 bolts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      Fig 7: Locating Bolts And Air Cleaner Cap Sub-Assembly
      G06111266Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the 2 vacuum hoses to the air cleaner cap sub-assembly.
    4. Connect the 2 vacuum hoses to the 2 hose clamps.
      Fig 8: Locating Vacuum Hoses
      G06111264Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the hose to the air cleaner cap sub-assembly and the hose clamp.
    6. Connect the ventilation hose to the cylinder head cover.
      Fig 9: Locating Air Cleaner Cap Sub-Assembly And Hose Clamp
      G06111263Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the hose to the hose clamp.
    8. Connect the mass air flow meter connector.
  3. INSTALL NO. 1 VACUUM SWITCHING VALVE  (See INSPECTION )
  4. ADD ENGINE COOLANT  (See COOLANT )
  5. INSPECT FOR COOLANT LEAK  (See COOLING SYSTEM )
    Fig 10: Locating Mass Air Flow Meter Connector
    G06111262Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY  (See INSTALLATION )
  7. INSTALL COOL AIR INTAKE DUCT SEAL  (See INSTALLATION )
  8. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY  (See INSTALLATION )
  9. INSTALL EJECTOR TUBE  (See INSTALLATION )
  10. INSTALL WINDSHIELD WIPER MOTOR AND LINK 

    HINT:

    See the steps from "Install Windshield Wiper Motor and Link Assembly" through "Install front wiper arm and blade assembly LH" (See INSTALLATION ).

  11. INSTALL NO. 1 ENGINE UNDER COVER 
  12. PERFORM INITIALIZATION 
    NOTE: Perform the following procedure after replacing the ECM, throttle body assembly or any throttle body components. The following procedure should also be performed if the throttle body is cleaned.
    1. Disconnect the cable from the negative (-) battery terminal. Wait at least 60 seconds and reconnect the cable.
    2. Turn the ignition switch to ON without operating the accelerator pedal.
      NOTE: If the accelerator pedal is operated, perform the above steps again.
    3. Connect the Techstream to the DLC3 and clear the DTCs (See DTC CHECK/CLEAR ).
    4. Start the engine and check that the MIL is not illuminated. After the engine is warmed up, check that the idle speed is within the specified range when the A/C is switched off.

      Standard 

      ENGINE IDLE SPEED CHART

      Condition Engine Idle Speed
      A/C switched off 600 to 700 rpm
      NOTE:
      • Be sure to perform this step with all accessories off.
      • Make sure that the shift lever is in neutral.
    5. Enter the following menus: Powertrain/Engine/Data List/Throttle Sensor Position. Fully depress the accelerator pedal and check that the value is 60% or more.
    6. Perform a road test and confirm that there are no abnormalities.