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Air Conditioning: Condenser: Removal

  1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM  (See REPLACEMENT  )
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  3. REMOVE RADIATOR GRILLE  (See REMOVAL )
  4. REMOVE FRONT BUMPER COVER  (See REMOVAL )
  5. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the discharge hose from the cooler condenser.
      2. Fig 1: Identifying Discharge Hose Bolt
      G05112921Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the discharge hose.
      NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
  6. DISCONNECT AIR CONDITIONING TUBE ASSEMBLY 
    1. Remove the bolt and disconnect the air conditioning tube from the cooler condenser.
    2. Remove the O-ring from the air conditioning tube.
      NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
      Fig 2: Identifying Air Conditioning Tube Bolt
      G05112922Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE COOLER BRACKET 
    1. Remove the nut.
      2. Fig 3: Identifying Cooler Bracket Clamp And Nut
      G05112923Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the clamp and remove the cooler bracket.
  8. REMOVE NO. 2 COOLER CONDENSER CUSHION LH 
    1. Remove the 2 bolts and remove the cooler condenser cushion.
      Fig 4: Identifying Cooler Condenser Cushion Bolts (LH)
      G05112924Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE NO. 2 COOLER CONDENSER CUSHION RH 
    1. Remove the 2 bolts and nut and remove the cooler condenser cushion.
      Fig 5: Identifying Cooler Condenser Cushion Bolts (RH)
      G05112925Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE COOLER CONDENSER ASSEMBLY 
    1. Remove the 4 bolts and remove the cooler condenser cushion.
      NOTE: Hold the cooler condenser by hand to prevent it from falling off when removing the cushion.
      Fig 6: Identifying Cooler Condenser Assembly
      G05112926Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the condenser from the vehicle.
      NOTE: Do not damage the condenser or radiator when removing the condenser.
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