LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2009 >> FJ Cruiser 4WD, Part Time >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Air Conditioning >> Air Conditioning Unit >> Disassembly

Air Conditioning Unit: Disassembly

  1. REMOVE MODE CONTROL SERVO MOTOR 
    1. Remove the 3 screws and remove the mode control servo motor.
      Fig 1: Identifying Mode Control Servo Motor Screws
      G05112820Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE AIR MIX CONTROL SERVO MOTOR 
    1. Remove the 3 screws and remove the air mix control servo motor.
      Fig 2: Identifying Air Mix Control Servo Motor Screws
      G05112821Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE COOLER UNIT DRAIN HOSE 
    1. Remove the cooler unit drain hose.
      Fig 3: Identifying Cooler Unit Drain Hose
      G05112822Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY 
    1. Remove the screw and clamp.
    2. Remove the heater radiator unit from the heater case.
      Fig 4: Identifying Heater Radiator Unit
      G05112823Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE COVER PLATE 
    1. Remove the screw.
    2. Disengage the claw and remove the cover plate.
      Fig 5: Identifying Cover Plate Screw
      G05112824Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE AIR CONDITIONING TUBE ASSEMBLY 
    1. Using a hexagon wrench 4, remove the 2 hexagon bolts and remove the air conditioning tube.
    2. Remove the 2 "O" rings from the air conditioning tube.
      Fig 6: Identifying Air Conditioning Tube And Bolts
      G05112825Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE COOLER EXPANSION VALVE 
    1. Remove the cooler expansion valve from the cooler evaporator.
      Fig 7: Identifying Cooler Expansion Valve
      G05112826Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY 
    1. Remove the 2 screws and remove the plate.
      Fig 8: Identifying Plate Screws
      G05112827Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 8 screws and separate the heater case.
      Fig 9: Identifying Heater Case Screws
      G05112836Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the cooler evaporator.

      Remove the 2 "O" rings from the cooler evaporator.

      Fig 10: Identifying O-Rings From Cooler Evaporator
      G05112829Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE NO. 1 COOLER THERMISTOR 
    1. Remove the cooler thermistor from the cooler evaporator.
      Fig 11: Identifying Cooler Thermistor
      G05112830Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
scientia non olet · About LEMON Manuals