Engine Cooling System: Radiator: Installation

INSTALL RADIATOR HOSE INLET

Fig 1: Identifying Radiator Hose Inlet
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR HOSE NO. 2

Fig 2: Identifying Radiator Hose No. 2
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OIL COOLER HOSE

Fig 3: Identifying Oil Cooler Hose
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR ASSEMBLY
1. Install the radiator with the 4 bolts.
  Torque: 21 N*m (214 kgf*cm, 44 ft.*lbf)
  
  Fig 4: Identifying Radiator Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the 2 oil cooler hoses (w/ automatic transmission).
  
  Fig 5: Identifying Oil Cooler Hoses
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the 2 radiator hoses.
  
  Fig 6: Identifying Radiator Hoses
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR GRILLE (See INSTALLATION )
INSTALL FAN SHROUD
1. Temporarily install the fan shroud together with the fluid coupling assembly with fan.
2. Temporarily install the fluid coupling assembly with fan with the 4 nuts.
3. Install the fan and generator V belt. (See INSTALLATION )
4. Install the fan pulley with the 4 nuts.
  Torque: 21 N*m (214 kgf*cm, 44 in.*lbf)
  
  Fig 7: Identifying Fan Pulley Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the bolt to the reserve tank.
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
6. Install the fan shroud with the 2 bolts.
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
  
  Fig 8: Identifying Fan Shroud Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Install the bolt to the reserve tank.
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
8. Connect the 2 oil cooler hoses with the 2 clamps (w/ automatic transmission).
9. Connect the hose to the radiator reserve tank.
  
  Fig 9: Identifying Radiator Reserve Tank Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR SUPPORT SEAL UPPER
1. Engage the 7 clips, then install the radiator support seal.
  
  Fig 10: Identifying Radiator Support Seal Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
ADD ENGINE COOLANT (See COOLANT )
CHECK ENGINE COOLANT LEAKAGE (See COOLING SYSTEM )
INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY (See INSTALLATION )
INSTALL V-BANK COVER (See INSTALLATION )