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Transfer Assembly: Reassembly

  1. INSTALL TRANSFER LOW PLANETARY RING GEAR 
    1. Install the ring gear onto the front case.
      NOTE: Install the ring gear in the correct direction.
      Fig 1: Identifying Transfer Low Planetary Ring Gear
      G04963864Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, install the snap ring.
      NOTE: Make sure that the snap ring is firmly installed into the groove.
      Fig 2: Identifying Snap Ring & Screwdriver
      G04963863Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL TRANSFER CASE STRAIGHT PIN 
  3. INSTALL COMPRESSION SPRING 
  4. INSTALL TRANSFER CASE PLUG 
    1. Apply sealant to the threads of the plug.

      Sealant: Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or the equivalent 

    2. Install the case plug.

      Torque: 19 N*m (190 kgf*cm, 14 ft.*lbf) 

      Fig 3: Identifying Compression Spring, Case Plug & Pin
      G05111451Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL TRANSFER OUTPUT SHAFT PLATE WASHER 
    Fig 4: Identifying Transfer Output Shaft Plate Washer
    G05111574Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL TRANSFER DRIVE SPROCKET BEARING 
  7. INSTALL TRANSFER DRIVE SPROCKET SUB-ASSEMBLY 
  8. INSTALL NO. 1 TRANSFER OUTPUT SHAFT SPACER 
  9. INSTALL REAR TRANSFER OUTPUT SHAFT RADIAL BALL BEARING 
    1. Apply gear oil to the connecting areas of the output shaft and bearing.
    2. Using SST and a press, press in a new bearing with the outer race snap ring groove facing toward the rear.

      SST 09316-60011 (09316-00011, 09316-00071) 

      Fig 5: Pressing Bearing With Outer Race Snap Ring Groove
      G05111592Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL TRANSFER OUTPUT SHAFT PLATE WASHER 
    Fig 6: Identifying Transfer Output Shaft Plate Washer
    G05111572Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL FRONT TRANSFER OUTPUT SHAFT NEEDLE ROLLER BEARING 
  12. INSTALL TRANSFER CLUTCH HUB 
  13. INSTALL CENTER DIFFERENTIAL CASE 
    Fig 7: Installing Center Differential Case
    G05111594Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL TRANSFER OUTPUT SHAFT SPACER BALL 
  15. INSTALL NO. 2 TRANSFER OUTPUT SHAFT SPACER 
  16. INSTALL TRANSFER LOW PLANETARY RING GEAR HOLE SNAP RING 
    1. Using a snap ring expander, install the snap ring.
      NOTE: Make sure that the snap ring is firmly installed into the groove.
  17. INSPECT TRANSFER DRIVE SPROCKET RADIAL CLEARANCE 
    1. Using a dial indicator, measure the radial clearance of the drive sprocket.

      Standard clearance: 0.01 to 0.06 mm (0.0004 to 0.0024 in.) 

      Maximum clearance: 0.06 mm (0.0024 in.) 

      Fig 8: Measuring Radial Clearance Of Drive Sprocket
      G05111595Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If the clearance is greater than the maximum, replace the drive sprocket, output shaft or needle roller bearing.

  18. INSPECT TRANSFER DRIVE SPROCKET THRUST CLEARANCE 
    1. Using a feeler gauge, measure the thrust clearance of the drive sprocket.

      Standard clearance: 0.15 to 0.24 mm (0.0059 to 0.0094 in.) 

      Maximum clearance: 0.24 mm (0.0094 in.) 

      If the clearance is greater than the maximum, replace the drive sprocket.

      Fig 9: Measuring Thrust Clearance Of Drive Sprocket
      G05111596Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. INSTALL TRANSFER LOW PLANETARY GEAR BEARING 
    1. Using SST and a press, press in a new bearing.

      SST 09950-60010 (09951 -00570), 09950-70010 (09951-07100) 

      Standard depth: 7.7 to 8.3 mm (0.303 to 0.327 in.) 

      Fig 10: Pressing Bearing
      G05111597Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSTALL TRANSFER INPUT SHAFT BEARING 
    1. Using SST and a press, press in a new bearing with the groove facing forward.

      SST 09223-15020, 09515-30010, 09950-70010 (09951-07100) 

      Fig 11: Pressing Bearing Using SST And Press
      G05111598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSTALL TRANSFER LOW PLANETARY GEAR SPLINE PIECE 
    1. Using a screwdriver, install the spline piece and low planetary gear with the snap ring.
      NOTE:
      • Be careful not to damage the spline piece.
      • Make sure that the snap ring is firmly installed into the groove.
        Fig 12: Installing Spline Piece And Low Planetary Gear With Snap Ring
        G05111599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. INSTALL TRANSFER INPUT BEARING SHAFT SNAP RING 
    1. Select a new snap ring that allows 0.1 mm (0.0039 in.) or less of axial free play.

      Standard snap ring thickness 

      THICKNESS SPECIFICATION

      Mark Thickness
      1 1.45 to 1.50 mm (0.0571 to 0.0591 In.)
      2 1.50 to 1.55 mm (0,0591 to 0.0610 In.)
      3 1.55 to 1.60 mm (0.0610 to 0.0630 In.)
      4 1.60 to 1.65 mm (0.0630 to 0.0650 In.)
      S 1.65 to 1.70 mm (0.0650 to 0.0669 In.)
      Fig 13: Installing Transfer Input Bearing Shaft Snap Ring
      G05111600Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Make sure that the snap ring is firmly installed into the groove.
    2. Using a snap ring expander, install the snap ring.
  23. INSTALL NO. 1 TRANSFER INPUT SHAFT SEAL RING 
    1. Apply gear oil to the 2 seal rings.
    2. Install the 2 seal rings onto the input shaft.

      HINT:

      Engage the seal rings securely to eliminate clearance.

      Fig 14: Identifying Seal Rings Onto Input Shaft
      G05111601Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. INSTALL TRANSFER LOW PLANETARY GEAR BEARING 
    1. Install the bearing onto the low planetary gear.
      NOTE: Install the bearing in the correct direction.
    Fig 15: Installing Input Shaft Onto Low Planetary Gear
    G05111566Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. INSTALL NO. 1 TRANSFER THRUST BEARING RACE 
  26. INSTALL TRANSFER INPUT SHAFT 
    1. Apply gear oil to the contact surface of the input shaft and low planetary gear.
    2. Install the input shaft onto the low planetary gear.
  27. INSTALL MANUAL TRANSFER PLANETARY CARRIER WASHER 
    1. Apply gear oil to the washer.
    2. Install the washer onto the low planetary gear.
    Fig 16: Installing Manual Planetary Carrier Washer
    G05111603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL TRANSFER INPUT GEAR STOPPER BALL 
  29. INSTALL TRANSFER INPUT GEAR STOPPER 
  30. INSTALL TRANSFER INPUT GEAR STOPPER SHAFT SNAP RING 
    1. Select a new snap ring that allows 0.05 to 0.15 mm (0.0020 to 0.0059 in.) of axial free play.

      Standard snap ring thickness 

      THICKNESS SPECIFICATION

      Mark Thickness
      A 2.10 to 2.15 mm (0.0827 to 0.0846 in.)
      B 2.15 to 2.20 mm (0.0846 to 0.0866 in.)
      C 2.20 to 2.25 mm (0.0866 to 0.0886 In.)
      D 2.25 to 2.30 mm (0.0886 to 0.0906 In.)
      E 2.30 to 2.35 mm (0.0906 to 0.0925 In.)
      F 2.35 to 2.40 mm (0.0925 to 0.0945 in.)
      G 2.40 to 2.45 mm (0.0945 to 0.0965 In.)
      H 2.45 to 2.50 mm (0.0965 to 0.0984 In.)
      J 2.50 to 2.55 mm (0.0984 to 0.1004 in.)
      K 2.55 to 2.60 mm (0.1004 to 0.1024 In.)
      L 2.60 to 2.65 mm (0.1024 to 0.1043 In.)
      M 2.65 to 2.70 mm (0.1043 to 0.1063 In.)
      N 2.70 to 2.75 mm (0.1063 to 0.1083 In.)
      P 2.75 to 2.80 mm (0.1083 to 0.1102 In.)
      Q 2.80 to 2.85 mm (0.1102 to 0.1122 In.)
      R 2.85 to 2.90 mm (0.1122 to 0.1142 In.)
      S 2.90 to 2.95 mm (0.1142 to 0.1161 in.)
      T 2.95 to 3.00 mm (0.1161 to 0.1181 In.)
      U 3.00 to 3.05 mm (0.1181 to 0.1201 In.)
      Fig 17: Identifying Input Gear Stopper Shaft Snap Ring
      G04963892Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a snap ring expander, install the snap ring.
      NOTE: Make sure that the snap ring is firmly installed into the groove.
  31. INSTALL TRANSFER CASE OIL SEAL 
    1. Using SST and a hammer, tap in a new oil seal until its surface is flush with the case upper surface (No. 1).

      SST 09316-60011 (09316-00011) 

      NOTE: Be careful not to damage the front case.
      Fig 18: Installing Transfer Case Oil Seal
      G04963894Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Coat the lip of the oil seal with MP grease.
    3. Using SST and a hammer, tap in a new oil seal until its surface is flush with the case upper surface (No. 2).

      SST 09304-12012 

      Standard depth: -0.5 to 0.5 mm (-0.020 to 0.020 in.) 

      NOTE: Be careful not to damage the front case.
      Fig 19: Installing Transfer Case Oil Seal
      G05111606Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Coat the lip of the oil seal with MP grease.
  32. INSTALL TRANSFER LOW PLANETARY GEAR ASSEMBLY WITH TRANSFER INPUT SHAFT 
    1. Install the low planetary gear with input shaft.

      HINT:

      If necessary, heat the front case to about 50 to 80°C (122 to 176°F).

      Fig 20: Identifying Low Planetary Gear With Input Shaft
      G05111562Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a snap ring expander, install the snap ring.
      NOTE: Make sure that the snap ring is firmly installed into the groove.
      Fig 21: Identifying Snap Ring & Expander
      G04963835Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. INSTALL TRANSFER OIL PUMP GEAR 
    1. Apply gear oil to the sliding surface of the gear.
    2. Install the gear with the nut.
      Fig 22: Identifying Transfer Oil Pump Gear
      G04963834Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. INSTALL TRANSFER OIL PUMP BODY O-RING 
    1. Coat a new O-ring with gear oil and install it onto the oil pump body.
      Fig 23: Identifying Transfer Oil Pump Body O-Ring
      G05111497Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. INSTALL TRANSFER OIL PUMP BODY SUB-ASSEMBLY 
    1. Install the pump body with the 3 bolts.

      Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

      Fig 24: Identifying Oil Pump Body Sub-Assembly Bolts
      G04963832Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. INSTALL TRANSFER CASE MAGNET 
  37. INSTALL TRANSFER OIL SEPARATOR SUB-ASSEMBLY 
    1. Install the oil separator with the 3 bolts.

      Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

    Fig 25: Identifying Oil Separator Sub-Assembly Bolts
    G04963831Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. INSTALL NO. 1 TRANSFER CASE PLUG (for Filler) 
    1. Install a new gasket and the filler plug.

      Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

  39. INSTALL NO. 1 TRANSFER CASE PLUG (for Drain) 
    1. Install a new gasket and the drain plug.

      Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

  40. INSTALL TRANSFER INPUT GEAR RADIAL BALL BEARING 
    1. Apply gear oil to the contact surfaces of the bearing and the driven sprocket.
    2. Using SST and a press, press in a new bearing.

      SST 09316-60011 (09316-00031) 

      NOTE: After press-fitting the bearing to the driven sprocket, check that the bearing moves smoothly.
      Fig 26: Pressing In Transfer Input Gear Radial Ball Bearing Using SST & Press
      G05111500Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. INSTALL TRANSFER DRIVEN SPROCKET BEARING 
    1. Apply gear oil to the contact surfaces of the bearing and driven sprocket.
    2. Using a press, press in a new bearing.
      NOTE: After press-fitting the bearing to the driven sprocket, check that the bearing moves smoothly.
      Fig 27: Pressing In Transfer Driven Sprocket Bearing Using Press
      G04963903Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. INSTALL REAR TRANSFER OUTPUT SHAFT, FRONT DRIVE CHAIN AND DRIVEN SPROCKET SUB-ASSEMBLY 
    1. Install the output shaft and driven sprocket onto the front drive chain.
      Fig 28: Identifying Output Shaft And Driven Sprocket Onto Front Drive Chain
      G05111615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Mount the rear case in a vise.
      NOTE: Place aluminum plates on the vise to prevent damage to the rear case.
    3. Install the output shaft, front drive chain and driven sprocket onto the rear case.

      HINT:

      Check that the output shaft and driven sprocket turn smoothly. If necessary, heat the rear case to about 50 to 80°C (122 to 176°F).

      Fig 29: Installing Output Shaft, Front Drive Chain And Driven Sprocket Onto Rear Case
      G05111616Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a snap ring expander, install the snap ring.
      NOTE: Make sure that the snap ring is firmly installed into the groove.
      Fig 30: Identifying Snap Ring
      G05111441Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. INSTALL CENTER DIFFERENTIAL LOCK FORK WITH FRONT DRIVE CLUTCH SLEEVE 
    1. Install the clutch sleeve.
      NOTE: Install the clutch sleeve in the correct direction.
    2. Install the front drive shift shaft, center differential lock fork, shift shaft stopper, 2 springs and 3 stoppers.
    3. Install the ball and spring into the hole.
      Fig 31: Identifying Clutch Sleeve
      G05111618Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Apply sealant to the threads of the No. 2 plug.

      Sealant: Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or the equivalent 

    5. Install the No. 2 plug into the hole.

      Torque: 19 N*m (190 kgf*cm, 14 ft.*lbf) 

    6. Using a pin punch and hammer, tap in the slotted pin.
      NOTE: When installing the slotted pin, make sure the pin's groove (labeled A) is facing in the same direction as the shaft.
      Fig 32: Identifying Pin's Groove
      G05111619Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. INSTALL NO. 2 TRANSFER GEAR SHIFT FORK WITH TRANSFER HIGH AND LOW CLUTCH SLEEVE 
    1. Manual transmission:

      Install the synchronizer ring, 3 shifting keys and 2 springs.

      NOTE:
      • Set the No. 1 springs so that their openings do not overlap.
      • Make sure that the No. 1 springs are firmly connected to the shifting keys.
    2. Install the straight pin into the hole.
      Fig 33: Identifying Synchronizer Ring, Shifting Keys & Springs
      G05111620Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the No. 2 gear shift fork, high and low shift fork shaft and high and low clutch sleeve.
      NOTE: Install the fork in the correct direction.
    4. Install the ball and spring into the hole.
    5. Apply sealant to the threads of the No. 1 plug.

      Sealant: Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or the equivalent 

    6. Install the No. 1 plug into the hole.
      Fig 34: Installing No. 2 Gear Shift Fork, High And Low Shift Fork Shaft And High And Low Clutch Sleeve
      G05111621Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Using a pin punch and hammer, install the slotted pin.
      NOTE: When installing the slotted pin, make sure the pin's groove (labeled A) is facing in the same direction as the shaft.
      Fig 35: Identifying Pin's Groove
      G05111622Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. INSTALL TRANSFER OUTPUT SHAFT FRONT NEEDLE ROLLER BEARING 
    1. Apply gear oil to the bearing.
    2. Install the bearing onto the low planetary gear.
  46. INSTALL REAR TRANSFER CASE 
    1. Apply FIPG to the rear case.

      FIPG: Part No. 08826-00090, THREE BOND 1281 or the equivalent 

      NOTE: If the removed rear case will be reused: After removing the case, be sure to perform the following before reinstalling it: 1) using a knife, cut off any old FIPG on the rear case's contact surface, 2) clean off any remaining old FIPG from the rear case's contact surface, and 3) apply FIPG to the rear case.
      Fig 36: Applying FIPG Grease To Case Rear
      G04963913Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the clamps and rear case with the 12 bolts.

      Torque: 28 N*m (285 kgf*cm, 21 ft.*lbf) 

      NOTE: Tighten the bolts of the rear case within 10 minutes of applying the FIPG. The FIPG will dry very quickly.
      Fig 37: Locating Clamps And Rear Case With Bolts
      G05111550Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. INSTALL TRANSFER OUTPUT WASHER 
    1. Install the speedometer drive gear and 2 output washers.
  48. INSTALL TRANSFER EXTENSION HOUSING TYPE T OIL SEAL 
    1. Using SST and a hammer, tap in a new oil seal until its surface is flush with the housing upper surface.

      SST 09223-46011,09631-32020 

      NOTE: Be careful not to damage the extension housing.
    2. Coat the lip of the oil seal with MP grease.
      Fig 38: Tapping Oil Seal
      G05111625Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. INSTALL TRANSFER EXTENSION HOUSING SUB-ASSEMBLY 
    1. Apply FIPG to the extension housing.

      FIPG: Part No. 08826-00090, THREE BOND 1281 or the equivalent 

      NOTE: If the removed extension housing will be reused: After removing the housing, be sure to perform the following before reinstalling it: 1) using a knife, cut off any old FIPG on the extension housing's contact surface, 2) clean off any remaining old FIPG from the extension housing's contact surface, and 3) apply FIPG to the extension housing.
      Fig 39: Identifying FIPG Grease Applying Area
      G04963917Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply sealant to the threads of the bolt.

      Sealant: Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or the equivalent 

    3. Install the extension housing with the 5 bolts.

      Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

      NOTE: Tighten the bolts of the extension housing within 10 minutes of applying the FIPG. The FIPG will dry very quickly.
  50. INSTALL SPEEDOMETER DRIVEN GEAR WITH VEHICLE SPEED SENSOR  (See INSTALLATION  )
  51. INSTALL TRANSFER OUTPUT SHAFT COMPANION FLANGE OIL SEAL (for Front) 
    1. Using SST and a hammer, tap in a new oil seal.

      SST 09950-60010 (09951 -00320), 09950-70010 (09951-07100) 

      NOTE: Be careful not to damage the companion flange.
    2. Coat the lip of the oil seal with MP grease.
      3. Fig 40: Tapping Oil Seal
      G05111627Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. INSTALL TRANSFER OUTPUT SHAFT COMPANION FLANGE OIL SEAL (for Rear) 
    1. Using SST and a hammer, tap in a new oil seal (for rear) in the same way as the oil seal (for front).

      SST 09950-60010 (09951 -00320), 09950-70010 (09951-07100) 

      NOTE: Be careful not to damage the companion flange.
    2. Coat the lip of the oil seal with MP grease.
  53. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY (for Front) 
    1. Apply gear oil to the connecting areas of the companion flange and driven sprocket.
    2. Install the companion flange onto the driven sprocket.
    3. Using SST to hold the companion flange, install a new lock nut.

      SST 09330-00021, 09950-40011 (09951 -04020, 09952-04010, 09953-04030, 09955-04051, 09957-04010, 09958-04011) 

      Torque: 118 N*m (1,203 kgf*cm, 87 ft.*lbf) 

      Fig 41: Installing Output Shaft Companion Flange Sub-Assembly
      G04963920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a chisel and hammer, stake the lock nut to the driven sprocket.
      NOTE:
      • Securely stake the shaft to the lock nut's groove.
      • Be careful not to damage parts around the lock nut.
      • Do not apply excessive force to the shaft.
      Fig 42: Staking Lock Nut To Driven Sprocket Using Chisel & Hammer
      G05111514Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY (for Rear) 
    1. Apply gear oil to the connecting area of the companion flange and output shaft.
    2. Install the companion flange onto the output shaft.
    3. Using SST to hold the companion flange, install a new lock nut.

      SST 09330-00021, 09950-40011 (09951-04020, 09952-04010, 09953-04030, 09954-04010, 09955-04051, 09957-04010, 09958-04011) 

      Torque: 118 N*m (1,203 kgf*cm, 87 ft.*lbf) 

  55. INSTALL BREATHER OIL DEFLECTOR 
  56. INSTALL TRANSFER CONTROL SHIFT LEVER RETAINER SUB-ASSEMBLY 
    1. Install the retainer with the 4 bolts.

      Torque: 18 N*m (183 kgf*cm, 13 ft.*lbf) 

      Fig 43: Identifying Transfer Control Shift Lever Retainer Bolts
      G05111630Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. INSTALL TRANSFER COVER TYPE T OIL SEAL 
    1. Using SST and a hammer, tap in a new oil seal until its surface is flush with the retainer upper surface.

      SST 09950-60010 (09951 -00590), 09950-70010 (09951-07100) 

      NOTE: Be careful not to damage the bearing retainer.
      Fig 44: Tapping In New Oil Seal Using SST & Hammer
      G05111510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. INSTALL TRANSFER BEARING RETAINER SUB-ASSEMBLY 
    1. Apply FIPG to the bearing retainer.
      Fig 45: Identifying FIPG Grease Applying Area
      G04963923Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      FIPG: Part No. 08826-00090, THREE BOND 1281 or the equivalent 

      NOTE: If the removed bearing retainer will be reused: After removing the retainer, be sure to perform the following before reinstalling it: 1) using a knife, cut off any old FIPG on the bearing retainer's contact surface, 2) clean off any remaining old FIPG from the bearing retainer's contact surface, and 3) apply FIPG to the bearing retainer.
    2. Apply sealant to the threads of the bolt.

      Sealant: Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or the equivalent 

    3. Install the bearing retainer with the 5 bolts.

      Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

      NOTE: Tighten the bolts of the bearing retainer within 10 minutes of applying the FIPG. The FIPG will dry very quickly.
  59. INSTALL TRANSFER INDICATOR SWITCH 
    1. Install new gaskets and the indicator switches.
      Fig 46: Identifying Transfer Indicator Switches
      G05111544Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

      HINT:

      Indicator switch:

      THICKNESS SPECIFICATION

      No. 2 Indicator switch (L4 position)
      No. 3 Indicator switch (differential lock)
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