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Home >> Toyota >> 2009 >> FJ Cruiser 4WD, Automatic >> Repair and Diagnosis >> Suspension >> Wheel Alignment >> Suspension System >> Rear Coil Spring >> Installation

Rear Coil Spring: Installation

  1. INSTALL REAR COIL SPRING 
    1. Install the coil spring to the rear axle housing.

      HINT:

      Fit the lower end of the coil spring into the gap of the spring lower seat.

      Fig 1: Identifying Rear Axle Housing Coil Spring
      G04964626Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER 
    1. Install the shock absorber and temporarily tighten the bolt.
    2. Fig 2: Identifying Shock Absorber Bolt
      G04964624Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. STABILIZE SUSPENSION 
    1. Jack down the vehicle.
    2. Bounce the vehicle up and down several times to stabilize the suspension.
  4. FULLY TIGHTEN REAR SHOCK ABSORBER 
    1. Fully tighten the bolt.

      Torque: 98 N*m (1, 000 kgf*cm, 72 ft.*lbf) 

      Fig 3: Identifying Rear Shock Absorber Bolt
      G04964624Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL REAR BRAKE TUBE FLEXIBLE HOSE 
    1. Install the 2 flexible hoses with 2 new clips.
    2. Fig 4: Identifying Flexible Hoses Clips
      G05579653Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a union nut wrench, install the 2 brake tubes onto the flexible hose.

      Torque: 

      without union nut wrench 

      15 N*m (154 kgf*cm, 11 ft.*lbf) 

      with union nut wrench 

      14 N*m (143 kgf*cm, 10 ft.*lbf) 

      NOTE:
      • This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.886 in.) (See REPAIR INSTRUCTION ).
      • This torque value is effective when union nut wrench is parallel to a torque wrench.
  6. FILL RESERVOIR WITH BRAKE FLUID  (See BRAKE FLUID )
  7. BLEED BRAKE LINE  (See BRAKE FLUID )
  8. CHECK FLUID LEVEL IN RESERVOIR  (See BLEEDING )
  9. CHECK FOR BRAKE FLUID LEAKAGE 
  10. INSTALL REAR WHEEL 

    Torque: 112 N*m (1, 137 kgf*cm, 82 ft.*lbf)