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Windshield Glass: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. REMOVE WINDSHIELD WIPER ARM COVER  (See REMOVAL )
  3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See REMOVAL )
  4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH (CENTER SIDE)  (See REMOVAL )
  5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See REMOVAL )
  6. REMOVE ROOF ANTENNA POLE SUB-ASSEMBLY  (See REMOVAL )
  7. REMOVE ANTENNA ORNAMENT  (See REMOVAL )
  8. REMOVE FRONT FENDER SIDE PANEL UPPER RH  (See REMOVAL )
  9. REMOVE FRONT FENDER SIDE PANEL UPPER LH  (See REMOVAL )
  10. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  (See REMOVAL )
  11. REMOVE COWL TOP VENTILATOR LOUVER RH  (See REMOVAL )
  12. REMOVE COWL TOP VENTILATOR LOUVER LH  (See REMOVAL )
  13. REMOVE FRONT DOOR SCUFF PLATE RH  (See REMOVAL )
  14. REMOVE FRONT DOOR SCUFF PLATE LH  (See REMOVAL )
  15. REMOVE ACCESS DOOR SCUFF PLATE RH  (See REMOVAL )
  16. REMOVE ACCESS DOOR SCUFF PLATE LH  (See REMOVAL )
  17. REMOVE FRONT FLOOR FOOTREST  (See REMOVAL )
  18. REMOVE FOOTREST CLIP  (See REMOVAL )
  19. REMOVE COWL SIDE TRIM BOARD RH  (See REMOVAL )
  20. REMOVE COWL SIDE TRIM BOARD LH  (See REMOVAL )
  21. REMOVE ROOF SIDE INNER GARNISH COVER RH  (See REMOVAL )
  22. REMOVE ROOF SIDE INNER GARNISH COVER LH  (See REMOVAL )
  23. REMOVE ROOF SIDE RAIL GARNISH RH  (See REMOVAL )
  24. REMOVE ROOF SIDE RAIL GARNISH LH  (See REMOVAL )
  25. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH  (See REMOVAL )
  26. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH  (See REMOVAL )
  27. REMOVE ASSIST GRIP PLUG  (See REMOVAL )
  28. REMOVE ASSIST GRIP ASSEMBLY  (See REMOVAL )
  29. REMOVE VISOR SUB-ASSEMBLY RH  (See REMOVAL )
  30. REMOVE VISOR SUB-ASSEMBLY LH  (See REMOVAL )
  31. REMOVE FRONT PILLAR GARNISH RH  (See REMOVAL )
  32. REMOVE FRONT PILLAR GARNISH LH  (See REMOVAL )
  33. REMOVE VISOR ASSEMBLY RH  (See REMOVAL )
  34. REMOVE VISOR ASSEMBLY LH  (See REMOVAL )
  35. REMOVE VISOR HOLDER  (See REMOVAL )
  36. REMOVE INNER REAR VIEW MIRROR STAY HOLDER COVER  (See REMOVAL )
  37. REMOVE INNER REAR VIEW MIRROR ASSEMBLY  (See REMOVAL )
  38. REMOVE ROOM LIGHT ASSEMBLY  (See REMOVAL )
  39. REMOVE ROOF HEADLINING 

    HINT:

    It is not necessary to remove the roof headlining completely. Slightly lower the front section of the roof headlining.

  40. REMOVE WINDSHIELD OUTSIDE UPPER MOULDING SUB-ASSEMBLY  (See REMOVAL )
  41. REMOVE ROOF DRIP SIDE FINISH MOULDING RETAINER  (See REMOVAL )
  42. REMOVE FRONT PILLAR OUTER GARNISH  (See REMOVAL )
  43. REMOVE ROOF SIDE GARNISH PROTECTOR  (See REMOVAL )
  44. REMOVE WINDSHIELD OUTSIDE LOWER MOULDING 
    1. Apply protective tape to the outer circumference of the windshield glass, as shown in the illustration.
      Fig 1: Identifying Protective Tape
      G05581206Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 6 claws and remove the windshield outside lower moulding.
      Fig 2: Identifying Claws For Windshield Outside Lower Moulding
      G05581207Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. REMOVE WINDSHIELD OUTSIDE MOULDING 
    1. Using a knife, cut off the windshield outside moulding, as shown in the illustration.
      NOTE: Do not damage the vehicle body with the knife.
    2. Remove the windshield outside moulding.

      HINT:

      Make a partial cut in the windshield outside moulding. Then pull and remove it by hand.

      Fig 3: Identifying Windshield Outside Moulding
      G05114324Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE WINDSHIELD GLASS 
    1. Apply protective tape to the outer circumference of the windshield glass, as shown in the illustration.
      2. Fig 4: Identifying Protective Tape To Outer Circumference Of Windshield Glass
      G05114325Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. From the interior, insert piano wires between the vehicle body and the windshield glass, as shown in the illustration.
    3. Tie objects that can serve as handles (for example, wooden blocks) to all wire ends.
      NOTE:
      • When separating the windshield glass from the vehicle, do not damage the vehicle's paintwork or exterior/interior ornaments.
      • To prevent the safety pad from being scratched when removing the windshield glass, place a plastic sheet between the piano wire and safety pad.
    4. Place matchmarks on the windshield glass and vehicle body in the locations indicated in the illustration.

      HINT:

      Matchmarks do not need to be placed unless the windshield glass is going to be reused.

      Fig 5: Identifying Matchmarks On Windshield Glass And Vehicle Body
      G05114326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Cut through the adhesive by pulling the piano wire around the windshield glass.
    6. Disengage the 2 stoppers.
    7. Using suction cups, remove the windshield glass.
      NOTE: Leave as much adhesive on the vehicle body as possible when removing the windshield glass.
      Fig 6: Removing Windshield Glass Using Suction Cups
      G05114327Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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