Quarter Window Glass: Installation

1. Clean the outer circumference of the glass with a non-residue solvent.
   NOTE:

   • Do not touch the glass surface after cleaning it.
   • Even if using a new glass, clean the glass with a non-residue solvent.
     Fig 1: Cleaning Outer Circumference Of Glass

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Clean and shape the contact surface of the vehicle body.
   1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
      NOTE: Do not damage the vehicle body.

      HINT:

      Leave as much adhesive on the vehicle body as possible.

      Fig 2: Identifying Adhesive On Vehicle Body Contact Surface

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Clean the contact surface of the vehicle body with a shop rag or piece of cloth saturated with cleaner.

      HINT:

      Clean the vehicle body even if all the adhesive has been removed.

1. Using a brush, apply Primer M to the exposed part of the vehicle body.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Do not apply Primer M to the adhesive.
   • Throw away any leftover Primer M.
   • Do not apply too much Primer M.
     Fig 3: Identifying Primer M To Exposed Part Of Vehicle Body

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a brush or sponge, apply Primer G to the edge of the quarter window and contact surface.

   Specification 

   SPECIFICATION
   
   

   Area	Measurement
   a	20 mm (0.787 in.)
   b	17.3 mm (0.681 in.)
   c	26 mm (1.024 in.)
   d	20 mm (0.787 in.)
   e	20 mm (0.787 in.)
   f	5 mm (0.197 in.)

   Fig 4: Identifying Primer G To Edge Of Quarter Window And Contact Surface

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover Primer G.
   • Do not apply too much Primer G.

   HINT:

   If Primer G is applied to any areas other than those specified, wipe off the primer with a clean shop rag or piece of cloth before it dries.

3. Apply adhesive.

   Adhesive: 

   Toyota Genuine Windshield Glass Adhesive or the equivalent 

   1. Cut the tip off the cartridge nozzle, as shown in the illustration.

      HINT:

      After cutting off the tip, use all adhesive within the time indicated in the table below.

      Usage time frame 

      TIME FRAME REFERENCE
      
      

      Temperature	Usage Time Frame
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with the cartridge.
   3. Apply adhesive to the quarter window as shown in the illustration.

      Specification 

      SPECIFICATION
      
      

      Area	Measurement
      a	8 mm (0.315 in.)
      b	12 mm (0.472 in.)
      c	27.3 mm (1.075 in.)
      d	8 mm (0.315 in.)
      e	8 mm (0.315 in.)
      f	10 mm (0.394 in.)
      g	14 mm (0.551 in.)

      Fig 5: Identifying Tip Off Cartridge Nozzle

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the quarter window glass onto the body.
   1. Hold the quarter window glass in place securely with protective tape or the equivalent until the adhesive hardens.
      NOTE:

      • Allow the primer coating to dry for 3 minutes or more.
      • Check that the pins are attached to the body correctly.
      • Check the clearance between the body and glass.
   2. Lightly press the front surface of the glass to ensure a close fit.
   3. Using a scraper, remove any excessive or protruding adhesive.

      HINT:

      Apply adhesive to the quarter window glass rim.

      NOTE: Do not drive the vehicle within the time indicated in the table below.
      Fig 6: Identifying Protruding Adhesive

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Minimum time 

      MINIMUM TIME REFERENCE
      
      

      Temperature	Minimum time prior to driving vehicle
      35°C (95°F)	1 hour 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

1. Conduct a leak test by applying water to the adhesive portions after the adhesive has completely hardened.
2. Seal any leakage with auto glass sealer.

Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)