Fuel Pump: Disassembly

REMOVE FUEL SENDER GAUGE ASSEMBLY (See REMOVAL )

Fig 1: Locating Fuel Tank Gasket
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FUEL PUMP
1. Release the claw and disconnect the fuel pump filter hose.
  
  Fig 2: Locating Fuel Pump Filter Hose Claw
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the E-ring and separate the 2 claws, then remove the fuel pump sub-tank.
  NOTE: Do not separate the tube indicated in the illustration (See FUEL SYSTEM ).
  
  Fig 3: Locating E-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Disconnect the fuel pump harness connector.
  NOTE: Do not damage the wire harness.
  
  Fig 4: Locating Fuel Pump Harness Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.
  
  Fig 5: Identifying No. 1 Fuel Suction Support Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the suction filter and fuel pump from the fuel filter.
  NOTE:
  - Do not damage the fuel pump filter or fuel filter.
  - Do not remove the suction filter.
  - Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.
  Fig 6: Identifying Suction Filter And Fuel Pump Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Disconnect the fuel pump connector.
  
  Fig 7: Locating Fuel Pump Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Remove the O-ring from the fuel pump.
NOTE: Do not disassemble the fuel pump and the suction filter because they are non-reusable parts.

Fig 8: Identifying Fuel Pump O-Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002