Windshield Glass: Installation

1. Using a brush or sponge, coat the application area of the No. 2 stoppers with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install 2 new No. 2 stoppers onto the windshield glass, as shown in the illustration.

HINT:

Only 2-piece type No. 1 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

Standard dimension 

Fig 1: Identifying No. 2 Windshield Glass Stopper Dimension

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the application area of the retainers with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install 2 new retainers onto the windshield glass, as shown in the illustration.
   Fig 2: Identifying Retainers Onto Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install 2 new No. 1 stoppers to the vehicle body, as shown in the illustration.

HINT:

Only 2-piece type No. 1 stoppers are supplied. Use the 2-piece type stoppers even if a 1 -piece type was used.

Fig 3: Identifying No. 1 Windshield Glass Stopper

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the application area of moulding with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install a new moulding, as shown in the illustration.
   Fig 4: Identifying Windshield Moulding

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the application area of adhesive dam with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install a new adhesive dam onto the windshield glass, as shown in the illustration.
   Fig 5: Identifying Ceramic Notch Back Side

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard dimension 

1. Position the windshield glass assembly.
   1. Using a suction cup, place the windshield glass assembly in the correct position.
   2. Check that the whole contact surface of the windshield glass rim is perfectly even.
   3. Align the matchmarks on the windshield glass and vehicle body.
      NOTE: Check that the windshield glass stoppers are attached to the vehicle body correctly.
   4. Remove the windshield glass assembly.
   Fig 6: Identifying Windshield Glass Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a brush, coat the installation surface on the vehicle body with Primer M.
   Fig 7: Coating Installation Surface On Vehicle Body With Primer M

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Do not coat the adhesive with Primer M.
   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer M for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

3. Using a brush or sponge, coat the application area of adhesive with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   • Apply Primer G onto the ceramic notches.
   • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

   Standard dimension 

   STANDARD REFERENCE CHART
   
   

   Area	Dimension
   a	8.7 mm (0.342 In.)
   b	7.0 mm (0.275 In.)
   c	6.S mm (0.255 In.)

   Fig 8: Applying Primer G Onto Ceramic Notches

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Apply adhesive (Adhesive: TOYOTA genuine windshield glass adhesive or equivalent).
   1. Cut off the tip of the cartridge nozzle, as shown in Fig 9.

      HINT:

      After cutting off the tip, use all adhesive within the time described in the table below.

      Usage time frame 

      USAGE TIME FRAME
      
      

      Temperature	Tack-free Time
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour and 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with cartridge.
   3. Apply adhesive to the windshield glass, as shown in Fig 9.

   HINT:

   Apply adhesive onto the ceramic notches.

   Standard dimension 

   STANDARD REFERENCE CHART
   
   

   Area	Dimension
   a	8.7 mm (0.342 In.)
   b	6.5 mm (0.255 in.)
   c	12.0 mm (0.472 In.)
   d	8.0 mm (0.315 in.)

   Fig 9: Applying Adhesive Onto Ceramic Notches

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the windshield glass assembly.
   1. Using a suction cup, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.
      NOTE:

      • Check that the windshield glass stoppers are attached to the vehicle body correctly.
      • Check the clearance between the vehicle body and windshield glass.
      Fig 10: Installing Windshield Glass Assembly

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Lightly press the front surface of the windshield glass to ensure a close fit.

      HINT:

      Press the glass with force of 98 N (10 kgf, 22 lb) or more.

   3. If necessary, use a scraper to correct the level or position of adhesive that has been applied.
      Fig 11: Removing Any Excess Or Protruding Adhesive

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Apply adhesive onto the windshield glass rim.

   4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.
   NOTE: Do not drive the vehicle for the time described in the table below.

   Minimum time 

   MINIMUM TIME PRIOR TO DRIVING VEHICLE
   
   

   Temperature	Minimum time prior to driving vehicle
   35°C (95°F)	1 hour and 30 minutes
   20°C (68°F)	5 hours
   5°C(41°F)	24 hours

1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
2. If water leaks into the cabin, allow the water to dry and add adhesive.
3. Remove the protective tape.

(See DIAGNOSIS SYSTEM )