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Back Window Glass: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. REMOVE REAR SEAT CUSHION ASSEMBLY 
  3. REMOVE REAR SEAT HEADREST ASSEMBLY 
  4. REMOVE REAR CENTER SEAT HEADREST ASSEMBLY 
  5. REMOVE REAR SEAT BACK ASSEMBLY (for Fixed Seat Type)  (See REMOVAL )
  6. REMOVE SEPARATE TYPE REAR SEAT BACK ASSEMBLY LH (for Fold Down Seat Type)  (See REMOVAL )
  7. REMOVE SEPARATE TYPE REAR SEAT BACK ASSEMBLY RH (for Fold Down Seat Type)  (See REMOVAL )
  8. REMOVE REAR SIDE SEAT BACK ASSEMBLY LH (for Fold Down Seat Type)  (See DISASSEMBLY )
  9. REMOVE REAR SIDE SEAT BACK ASSEMBLY RH (for Fold Down Seat Type)  (See DISASSEMBLY )
  10. REMOVE REAR SEAT BACK COVER (for Reclining Seat Type)  (See REMOVAL )
  11. REMOVE SEPARATE TYPE REAR SEAT BACK ASSEMBLY LH (for Reclining Seat Type)  (See REMOVAL )
  12. REMOVE SEPARATE TYPE REAR SEAT BACK ASSEMBLY RH (for Reclining Seat Type)  (See REMOVAL )
  13. REMOVE CENTER SEAT BACK ASSEMBLY (for Reclining Seat Type)  (See REMOVAL )
  14. REMOVE REAR DOOR SCUFF PLATE LH  (See REMOVAL )
  15. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH 
  16. REMOVE REAR DOOR SCUFF PLATE RH  (See REMOVAL )
  17. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH 
  18. REMOVE RECLINING REMOTE CONTROL LEVER SUB-ASSEMBLY LH (for Reclining Seat Type)  (See DISASSEMBLY )
  19. REMOVE RECLINING REMOTE CONTROL LEVER SUB-ASSEMBLY RH (for Reclining Seat Type) 
  20. REMOVE ROOF SIDE INNER GARNISH LH  (See REMOVAL )
  21. REMOVE ROOF SIDE INNER GARNISH RH  (See REMOVAL )
  22. REMOVE CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY LH  (See REMOVAL )
  23. DISCONNECT REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH (for TMC Made)  (See REMOVAL )
  24. DISCONNECT REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH (for TMMK Made)  (See REMOVAL )
  25. DISCONNECT REAR SEAT OUTER BELT ASSEMBLY (for LH Side)  (See REMOVAL )
  26. DISCONNECT REAR SEAT OUTER BELT ASSEMBLY (for RH Side)  (See REMOVAL )
  27. REMOVE REAR SEAT SHOULDER BELT COVER  (See REMOVAL )
  28. REMOVE REAR SEAT SHOULDER BELT HOLE COVER  (See REMOVAL )
  29. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY  (See REMOVAL )
  30. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY (for Reclining Seat Type)  (See REMOVAL )
  31. REMOVE REAR ASSIST GRIP SUB-ASSEMBLY  (See REMOVAL )
  32. REMOVE SPOT LIGHT ASSEMBLY (w/ Sliding Roof)  (See REMOVAL )
  33. REMOVE SUNSHADE TRIM HOLDER (w/ Rear Sunshade)  (See REMOVAL )
  34. REMOVE ROOF HEADLINING ASSEMBLY (w/o Sliding Roof) 

    It is not necessary to completely remove the roof headlining. Slightly lower the rear section of the roof headlining so that the back window glass can be removed (See REMOVAL ).

  35. REMOVE ROOF HEADLINING ASSEMBLY (w/ Sliding Roof) 

    It is not necessary to completely remove the roof headlining. Slightly lower the rear section of the roof headlining so that the back window glass can be removed (See REMOVAL ).

  36. REMOVE BACK WINDOW MOULDING 
    1. Using a knife, cut off the moulding, as shown in the illustration.
      Fig 1: Identifying Back Window Moulding
      G04981139Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not damage the vehicle body with the knife.
      • If the vehicle body is damaged, repair the damaged portion by applying an anti-rust coating after removing the back window glass assembly.
    2. Remove the remaining moulding from the back window glass.

    HINT

    When removing the moulding, make a partial cut, then pull and remove it by hand.

  37. REMOVE BACK WINDOW GLASS ASSEMBLY 
    NOTE:
    • There are No. 1 and No. 2 stoppers on the back window glass as shown in the illustration. Be careful not to damage the back window glass when cutting off the adhesive.
    • To prevent the back window glass from dropping when performing this operation, be sure to hold the back window glass using suction cups.

    HINT:

    Depending on vehicles, a 1-piece or 2-piece type stopper is used.

    Fig 2: Identifying Back Window Glass Assembly
    G04981140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the connector.
      Fig 3: Locating Connector
      G04981141Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the connectors.
      Fig 4: Locating Connectors
      G04981142Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply protective tape to the installation position of the back window glass assembly on the vehicle body.

      HINT:

      Apply protective tape to the installation surface to prevent it from being scratched.

      Fig 5: Identifying Window Glass Attach With Protective Tape
      G04981143Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Pass a piano wire between the vehicle body and glass from the interior.
      Fig 6: Pulling Piano Wire And Back Window Glass
      G04981144Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Tie both wire ends to wooden blocks or similar objects.
    6. Cut off the adhesive by pulling the piano wire around the back window glass.
      NOTE:
      • When separating the back window glass, take care not to damage the paint or the interior and exterior ornaments.
      • To prevent the package tray trim panel from being scratched when removing the back window glass, place a plastic sheet between the piano wire and package tray trim panel.
    7. Place matchmarks on the back window glass and vehicle body on the locations indicated in the illustration.

      HINT:

      Matchmarks do not need to be placed if the back window glass is not going to be reused.

      Fig 7: Identifying Matchmarks On Back Window Glass And Vehicle Body
      G04981145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Using a suction cup, remove the back window glass assembly.
    NOTE:
    • Be careful not to drop the back window glass.
    • Leave as much adhesive on the vehicle body as possible when removing the back window glass.
  38. REMOVE NO. 2 BACK WINDOW GLASS STOPPER 
    1. Using a scraper, remove the 2 No. 2 stoppers.
    NOTE:
    • Be careful not to damage the back window glass.
    • Be sure to replace the No. 2 stoppers with new ones.
  39. REMOVE NO. 1 BACK WINDOW GLASS STOPPER (for 2-piece Type) 
    1. Using a scraper, remove the 2 No. 1 stoppers.
      Fig 8: Cutting Adhesive On Contact Surface Of Vehicle Body
      G04981146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Be sure to replace the No. 1 stoppers with new ones.
  40. CLEAN BACK WINDOW GLASS 
    1. Using a scraper, remove the adhesive tape and adhesive sticking to the back window glass.
      NOTE: Be careful not to damage the windshield glass.
      Fig 9: Cleaning Back Door Glass
      G04952185Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Clean the outer circumference of the back window glass with a non-residue solvent.
    NOTE:
    • Do not touch the back window glass surface after cleaning it.
    • Even if using a new back window glass, clean the back window glass with a non-residue solvent.
  41. CLEAN VEHICLE BODY 
    1. Clean and shape the contact surface of the vehicle body.
      1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
        NOTE: Be careful not to damage the vehicle body.

        HINT:

        Leave as much adhesive on the vehicle body as possible.

        Fig 10: Cutting Adhesive On Contact Surface Of Vehicle Body
        G04981119Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Clean the contact surface of the vehicle body with a piece of cloth saturated with cleaner.

      HINT:

      Even if all the adhesive has been removed, clean the vehicle body.

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