Valve Body Assembly: Installation

1. Coat the manual valve with ATF and install it to the transmission valve body assembly.

1. Coat the O-ring of the transmission wire with ATF.
   Fig 1: Identifying O-ring And Manual Valve

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Confirm that the manual valve lever is positioned as shown in the illustration and install the transmission valve body assembly to the transaxle case with the 11 bolts.

   Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

   Bolt length: 

   Bolt A: 

   25 mm (0.98 in.) 

   Bolt B: 

   30 mm (1.18 in.) 

   Bolt C: 

   35 mm (1.38 in.) 

   Bolt D: 

   45 mm (1.77 in.) 

   Bolt E: 

   55 mm (2.17 in.) 

   NOTE:

   • When installing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and transaxle case to interfere with each other.
     Fig 2: Locating Transmission Valve Body Assembly And Bolts

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • Be sure to insert the pin of the manual valve lever into the groove on the end of the manual valve.
   • First, temporarily tighten the bolts marked by (*1) in the illustration because they are positioning bolts.

1. Coat a new O-ring with ATF and install it to the valve body oil strainer assembly.
   NOTE: Ensure that the O-ring is not twisted or pinched.
   Fig 3: Identifying O-Ring Of Valve Body Oil Strainer Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the valve body oil strainer assembly to the transmission valve body assembly with the 2 bolts.

   Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

   Fig 4: Locating Valve Body Oil Strainer Assembly And Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 2 magnets to the automatic transaxle oil pan sub-assembly.
2. Install a new gasket to the automatic transaxle oil pan sub-assembly.
3. Apply adhesive to the 18 bolts.

   Adhesive: 

   Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent 

   Fig 5: Identifying Magnets Of Automatic Transaxle Oil Pan Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the automatic transaxle oil pan sub-assembly to the automatic transaxle assembly with the 18 bolts.

   Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

   NOTE:

   • In order to ensure proper sealing of the automatic transaxle oil pan bolts, apply adhesive to the bolts and install them within 10 minutes of adhesive application.
   • Completely remove any oil or grease from the contact surface of the transaxle case and automatic transaxle oil pan sub-assembly with the gasket before installation.
     Fig 6: Locating Automatic Transaxle Oil Pan Sub-Assembly Bolts

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

See INSTALLATION  .