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Vane Pump: Disassembly

  1. FIX VANE PUMP ASSEMBLY 
    1. Using SST, hold the vane pump assembly in a vise.

      SST 09630-00014 (09631-00132) 

      Fig 1: Holding Vane Pump Assembly In Vise
      G05406967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE POWER STEERING SUCTION PORT UNION 
    1. Remove the bolt and the power steering suction port union from the vane pump assembly.
    2. Remove the O-ring from the power steering suction port union.
      Fig 2: Removing Power Steering Suction Port Union
      G05406968Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE FLOW CONTROL VALVE 
    1. Remove the pressure port union.
    2. Remove the O-ring from the pressure port union.
    3. Remove the flow control valve and the compression spring.
  4. REMOVE POWER STEERING OIL PRESSURE SWITCH 
    1. Remove the power steering oil pressure switch from the vane pump housing front.
      Fig 3: Removing Power Steering Oil Pressure Switch From Vane Pump Housing Front
      G05406969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the O-ring from the power steering oil pressure switch.
      NOTE: If the oil power steering oil pressure switch is dropped or damaged, replace it with a new one.
  5. REMOVE VANE PUMP HOUSING REAR 
    1. Remove the 4 bolts and the vane pump housing rear from the vane pump housing front.
    2. Remove the O-ring from the vane pump housing rear.
      Fig 4: Removing Bolts And Vane Pump Housing Rear From Vane Pump Housing Front
      G05406970Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE WITH PULLEY SHAFT SUB-ASSEMBLY 
    1. Using 2 screwdrivers, remove the snap ring from the w/ pulley shaft sub-assembly.
    2. Remove the w/ pulley shaft sub-assembly.
  7. REMOVE VANE PUMP ROTOR 
    1. Remove the 10 vane pump plates.
    2. Remove the vane pump rotor.
  8. REMOVE VANE PUMP CAM RING 
    Fig 5: Removing Snap Ring From W/ Pulley Shaft Sub-Assembly
    G05406971Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE VANE PUMP SIDE PLATE FRONT 
    1. Remove the vane pump side plate front from the vane pump housing front.
    2. Remove the O-ring from the vane pump side plate front.
      Fig 6: Removing Vane Pump Side Plate Front From Vane Pump Housing Front
      G05406972Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the O-ring from the vane pump housing front.
      Fig 7: Removing O-Ring From Vane Pump Housing Front
      G05406973Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE VANE PUMP HOUSING OIL SEAL 
    1. Using a screwdriver, remove the vane pump housing oil seal.
      NOTE: Be careful not to damage the vane pump housing front.
      Fig 8: Removing Vane Pump Housing Oil Seal
      G05001890Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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