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Air Conditioning: Condenser: Installation

  1. INSTALL COOLER CONDENSER ASSEMBLY 
    1. Install the cooler condenser assembly with the 4 bolts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      HINT:

      If the condenser is replaced with a new one, add compressor oil to the new condenser.

      Fig 1: Identifying Cooler Condenser Assembly With Bolts
      G05004933Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Capacity: 

      40 cc (1.4 fl. oz.) 

      Compressor oil: 

      ND-8 or equivalent 

  2. INSTALL AIR CONDITIONER TUBE AND ACCESSORY 
    1. Remove the attached vinyl tape from the tube and the connecting part of the cooler condenser assembly.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.

      Compressor oil: 

      ND-OIL 8 or equivalent 

    3. Install the O-ring on the air conditioning tube assembly.
    4. Install the air conditioner tube & accessory on the cooler condenser assembly with the bolt.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

  3. INSTALL COOLER REFRIGERANT DISCHARGE HOSE NO.1 
    1. Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.

      Compressor oil: 

      ND-OIL 8 or equivalent 

      Fig 2: Identifying Air Conditioner Tube And Accessory
      G05409509Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the O-ring on the cooler refrigerant discharge hose No.1.
    4. Install the cooler refrigerant discharge hose No. 1.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

  4. INSTALL RADIATOR SUPPORT UPPER  (See REMOVAL )
  5. INSTALL HOOD LOCK ASSEMBLY 
  6. CHARGE REFRIGERANT  (See REPLACEMENT  )
  7. WARM UP ENGINE  (See REPLACEMENT  )
  8. INSPECT FOR REFRIGERANT LEAK  (See REPLACEMENT  )
    Fig 3: Identifying Cooler Refrigerant Discharge Hose No.1
    G05004931Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002