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Blower Unit: Disassembly

  1. REMOVE EVAPORATOR TEMPERATURE SENSOR 
    1. Remove the clamp and evaporator temperature sensor.
      Fig 1: Identifying Clamp And Evaporator Temperature Sensor
      G05004899Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE COOLER EXPANSION VALVE 
    1. Using a hexagon wrench 4 mm, remove the 2 hexagon bolts and cooler expansion valve.
      Fig 2: Identifying Hexagon Bolts And Cooler Expansion Valve
      G04979062Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE COOLER EVAPORATOR SUB-ASSEMBLY NO.1 
    1. Remove the cooler evaporator sub-assembly No.1.
      Fig 3: Identifying Cooler Evaporator Sub-Assembly No.1
      G04979065Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the cooler evaporator sub-assembly No.1.
      Fig 4: Identifying O-Rings
      G04979066Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE AIR FILTER COVER PLATE 
    1. Release the 2 claws and remove the air filter cover plate.
      Fig 5: Identifying Claws On Air Filter Cover Plate
      G05004903Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE CLEAN AIR FILTER 
    1. Remove the clean air filter.
      Fig 6: Identifying Air Filter
      G05004904Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE AIR INLET SERVO MOTOR 
    1. Remove the 3 screws and air inlet servo motor.
      Fig 7: Locating Air Inlet Servo Motor Screws
      G04979146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE AIR DUCT SUB-ASSEMBLY NO.3 
    1. Disengage the 4 claws and then remove the air duct sub-assembly No.3.
      Fig 8: Identifying Claws On Air Duct Sub-Assembly No.3
      G05004906Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE COOLING UNIT MOTOR SUB-ASSEMBLY 
    1. Remove the 3 screws and cooling unit motor sub-assembly w/ fan.
      Fig 9: Locating Cooling Unit Motor Screws
      G04979147Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002