Air Conditioning Unit: Installation

INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY
1. Install the conditioner unit assembly to the instrument panel reinforcement assembly with the 2 screws and 3 bolts.
  Torque: Bolt
  
  9.8 N*m (100 kgf*cm, 87 in.*lbf)
  
  Fig 1: Identifying Instrument Panel Reinforcement Assembly With Screws And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Tighten the bolts and screws in the order shown in the illustration to install the air conditioner unit assembly.
2. Driver seat:
  1. Using a "Torx" socket wrench (T40), install the instrument panel reinforcement assembly with the 3 "Torx" bolts.
    Torque: 17 N*m (173 kgf*cm, 13 ft.*lbf)
3. Passenger seat:
  1. Using a hexagon wrench 12 mm, install the instrument panel reinforcement assembly with the 2 bolts.
    Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)
  2. Using a "Torx" socket wrench (T40), install the instrument panel reinforcement assembly with the 2 "Torx" bolts.
    Torque: 20 N*m (204 kgf*cm, 15 in.*lbf)
4. Install the 3 bolts and nut.
  Torque: NUT
  
  9.8 N*m (100 kgf*cm, 87 in.*lbf)
  
  BOLT A
  
  20 N*m (204 kgf*cm, 15 ft.*lbf)
  
  Fig 2: Identifying Instrument Panel Reinforcement Assembly With "Torx" Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Connect the connectors and clamps.
6. Install the 6 nuts and 3 bolts.
  
  Fig 3: Identifying Clamp With Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY (See INSTALLATION )
INSTALL STEERING COLUMN ASSEMBLY (See INSTALLATION )
INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY (See INSTALLATION )
INSTALL AIR CONDITIONER TUBE AND ACCESSORY
1. Remove the attached vinyl tape from the tube.
2. Sufficiently apply compressor oil to a new O-ring and fitting surface of the air conditioning tube assembly.
  Compressor oil:
  
  ND-OIL 8 or equivalent
3. Install the O-ring on the liquid tube sub-assembly.
4. Install the liquid tube sub-assembly.
INSTALL SUCTION HOSE SUB-ASSEMBLY
1. Remove the attached vinyl tape from hose.
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction hose sub-assembly.
  Compressor oil:
  
  ND-OIL 8 or equivalent
3. Install the O-ring on the suction hose sub-assembly.
4. Move the hook connector in the direction indicated by the arrow in the illustration.
5. Insert the pipe joint into the fitting hole securely and tighten the bolt.
  Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
CONNECT BATTERY NEGATIVE TERMINAL
PERFORM SYSTEM INITIALIZE
1. Some system need initialization when disconnecting the cable from the negative battery terminal.
  HINT:
  
  See INITIALIZATION
  
  Fig 4: Identifying Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
ADD ENGINE COOLANT (See REPLACEMENT )
CHECK FOR ENGINE COOLANT LEAKS (See REPLACEMENT )
CHARGE REFRIGERANT (See REPLACEMENT )
WARM UP ENGINE (See REPLACEMENT )
INSPECT FOR REFRIGERANT LEAK (See REPLACEMENT )
INSTALL WINDSHIELD WIPER MOTOR AND LINK (See INSTALLATION )
INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH (See INSTALLATION )
INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH (See INSTALLATION )
INITIALIZE SERVO MOTOR
1. Turn the ignition switch off.
2. Connect the Techstream to the DLC3.
3. Turn the ignition switch to on.
4. Press the A/C OFF switch.
5. Turn the Techstream on.
6. Enter the following menus: Body Electrical / Air Conditioner / Utility / Servomotor Initialization.
7. According to the Techstream display, select the "Next" switch.
8. According to the Techstream display, select the "Next" switch.
  HINT:
  
  During initialization, the DEF indicator blinks. When initialization is complete, the indicator turns off.
9. According to the Techstream display, select the exit to finish the initialization.