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Fuel Pump: Reassembly

  1. INSTALL FUEL PRESSURE REGULATOR ASSEMBLY 
    1. Apply a light coat of spindle oil or gasoline to a new O-ring, and install it to the fuel pressure regulator.
    2. Push in the fuel pressure regulator to the fuel tank fuel filter.
      Fig 1: Identifying Fuel Pressure Regulator Assembly O-Ring
      G04975048Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL PUMP FILTER 
    1. Install the fuel pump filter with a new clip.
      Fig 2: Identifying Fuel Pump Filter
      G04997067Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FUEL PUMP 
    1. Apply a light coat of gasoline or grease to the O-ring of the fuel pump.
      Fig 3: Identifying Fuel Pump O-Ring
      G05200878Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Push in the fuel pump to the fuel tank fuel filter.
      Fig 4: Identifying Fuel Pump
      G05405343Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FUEL PUMP HARNESS 
    1. Install the fuel pump harness.
    2. Connect the connector.
      Fig 5: Locating Fuel Pump Harness
      G04997068Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY 
    1. Install the fuel suction plate.
    2. Connect the fuel pump connector.
      Fig 6: Locating Fuel Suction Plate
      G04997069Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL FUEL SENDER GAUGE ASSEMBLY 
    1. Slide the fuel sender gauge to engage with the claw.
    2. Connect the fuel sender gauge connector.
      Fig 7: Locating Fuel Sender Gauge Connector
      G04997070Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FUEL PUMP CUSHION RUBBER 
    1. Install the fuel pump cushion rubber to the fuel pump.
      Fig 8: Locating Fuel Pump Cushion Rubber
      G05405347Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL FUEL SUCTION SUPPORT NO. 2 
    1. Install the fuel suction support No. 2.
      Fig 9: Locating Fuel Suction Support No. 2
      G04975054Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002