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Fuel Pump: Installation

  1. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE 
    1. Install a new gasket to the fuel suction tube.
    2. Install the fuel suction tube.
      NOTE:
      • Do not damage the fuel pump filter.
      • Be careful that the arm of the sender gauge should not bend.
        Fig 1: Identifying Fuel Suction Tube
        G04975037Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL TANK VENT TUBE SET PLATE 
    1. Align the mark of the set plate with the fuel suction tube.
    2. Install the set plate with the 8 bolts.

      Torque: 5.9 N*m (60 kgf*cm, 52 in.*lbf) 

      Fig 2: Locating Set Plate With Bolts
      G04974947Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT FUEL PUMP TUBE SUB-ASSEMBLY 
    1. Install the fuel pump tube with the tube joint clip.
      NOTE:
      • Check that there is no scratches or foreign objects on the connecting part.
      • Check that the fuel tube joint is inserted securely.
      • Check that the tube joint clip is on the collar of the fuel tube joint.
      • After installing the tube joint clip, check that the fuel tube joint is pulled off.
        Fig 3: Locating Tube Joint Clip
        G04997075Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
  5. INSPECT FOR FUEL LEAK  (See ON-VEHICLE INSPECTION  )
  6. INSTALL REAR FLOOR SERVICE HOLE COVER 
  7. INSTALL REAR SEAT CUSHION ASSEMBLY