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Home >> Toyota >> 2009 >> Avalon XLS >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Engine Fuel System (2GR-FE) >> Fuel Pump >> Disassembly

Fuel Pump: Disassembly

  1. REMOVE FUEL SUCTION SUPPORT NO. 2 
    1. Using a screwdriver with its tip wrapped with tape, disengage the 5 snap claws from the claw holes, and remove the fuel suction support.
      NOTE: Do not damage the fuel suction support.
      Fig 1: Locating Fuel Suction Support No. 2
      G05405331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE FUEL PUMP CUSHION RUBBER 
    1. Remove the fuel pump cushion rubber from the fuel pump.
      Fig 2: Identifying Fuel Pump Cushion Rubber
      G05405332Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE FUEL SENDER GAUGE ASSEMBLY 
    1. Disconnect the fuel sender gauge connector.
    2. Unlock the fuel sender gauge, and slide it to remove.
      Fig 3: Locating Fuel Sender Gauge Connector
      G04997058Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY 
    1. Disconnect the fuel pump connector.
    2. Using a screwdriver with its tip wrapped with tape, disengage the 4 snap claws from the claw holes, and pull out the fuel suction plate.
      NOTE: Do not damage the fuel suction support.
      Fig 4: Locating Snap Claws
      G04997059Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FUEL PUMP HARNESS 
    1. Disconnect the connector.
    2. Using a screwdriver, pry out the fuel pump harness.
      Fig 5: Locating Fuel Pump Harness
      G05405335Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE FUEL PUMP 
    1. Pull out the fuel pump from the fuel tank fuel filter.
      Fig 6: Identifying Fuel Pump
      G04997061Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE FUEL PUMP FILTER 
    1. Using a screwdriver, pry out the clip.
    2. Pull out the fuel pump filter from the fuel pump.
      Fig 7: Removing Fuel Pump Filter
      G05405337Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY 
    1. Pull out the fuel pressure regulator from the fuel tank fuel filter.
    2. Remove the O-ring from the fuel pressure regulator.
      Fig 8: Identifying Fuel Pressure Regulator Assembly O-Ring
      G04975048Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002