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Inspection Procedure

  1. CHECK HARNESS AND CONNECTOR (POWER SOURCE CONTROL ECU - BATTERY AND BODY GROUND) 
    1. Disconnect the D44 ECU connector.
    2. Measure the voltage according to the value(s) in the table below.

      Voltage 

      VOLTAGE SPECIFICATION

      Tester Connection Condition Specified Condition
      D44-33 (AM1) - Body ground Always 10 to 14 V
      D44-12 (AM2) - Body ground 10 to 14 V
    3. Measure the resistance according to the value(s) in the table below.
      Fig 1: Identifying Power Source Control ECU Connector Terminals
      G05007094Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Resistance 

      RESISTANCE SPECIFICATION

      Tester Connection Condition Specified Condition
      D44-6 (GND2) - Body ground Always Below 1 Ω

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step. 

  2. CHECK RESISTANCE OF COMMUNICATION LINE 
    1. Disconnect the D44, D37 and D39 ECU connectors.
    2. Measure the resistance according to the value(s) in the table below.

      Resistance 

      RESISTANCE SPECIFICATION

      Tester Connection Condition Specified Condition
      D44-7 (MPX1) - D39-28 (MPX2) Always Below 1 Ω
      D44-24 (MPX2) - D37-30 (MPX+) Below 1 Ω

      Result 

      RESULT REFERENCE

      Result Proceed to
      Both are OK A
      One is OK B
      Both are NG C

    B : REPLACE POWER SOURCE CONTROL ECU AND REPAIR OR REPLACE HARNESS OR CONNECTOR 

    C : REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Fig 2: Identifying Power Source Control ECU, A/C ECU And Certification ECU Connector Terminals
    G05007095Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    A : REPLACE POWER SOURCE CONTROL ECU