Fuel Pump: Removal

NOTE: Always use "Tone" socket wrench E10 when removing the rear seat.

REMOVE REAR SEAT CUSHION COVER PAD (for Hatchback) (See REMOVAL )
REMOVE REAR SEAT CUSHION COVER PAD (for Sedan) (See REMOVAL )
REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY (for Hatchback) (See REMOVAL )
REMOVE DECK BOARD SUB-ASSEMBLY (for Hatchback) (See REMOVAL )
REMOVE DECK FLOOR BOX (for Hatchback) (See REMOVAL )
REMOVE REAR SEAT LEG COVER NO. 1 (for Hatchback) (See REMOVAL )
REMOVE REAR SEAT LEG COVER NO. 2 (for Hatchback) (See REMOVAL )
REMOVE REAR SEAT ASSEMBLY (for Hatchback) (See REMOVAL )
REMOVE REAR FLOOR SERVICE HOLE COVER
1. Remove the rear floor service hole cover.
  
  Fig 1: Locating Rear Floor Service Hole Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Disconnect the fuel pump connector.
DISCHARGE FUEL SYSTEM PRESSURE
1. Discharge the fuel system pressure (See PRECAUTION ).
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

Fig 2: Locating Fuel Pump Assembly Connector
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
1. Widen the tip of the tube joint clip and pull out the clip in the direction indicated by the arrow.
2. Disconnect the fuel tank main tube.
  NOTE:
  - Keep the O-ring free of any foreign matter, as it becomes contaminated easily.
  - Do not use any tools in this procedure.
  - Do not forcefully bend or twist the tube.
  - Put the tube in a plastic bag to prevent damage and contamination.
  - If the fuel suction plate and tube are stuck together, pinch the tube and turn it carefully to disconnect them.
  - Do not damage any clips. If a clip is damaged, replace it.
  Fig 3: Locating Fuel Tank Main Tube Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY
1. Disconnect the fuel tank vent hose.
  
  Fig 4: Locating Fuel Tank Vent Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FUEL PUMP GAUGE RETAINER
1. Using SST, remove the fuel pump gauge retainer.
  SST 09808-14020 (09808-01410, 09808-01420, 09808-01430)
  
  HINT:
  
  Align the claws of the fuel pump gauge retainer with the tips of SST.
Fig 5: Identifying Fuel Pump Gauge Retainer
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
1. Remove the fuel suction with pump and gauge tube.
  NOTE: Do not bend the arm of the sender gauge.
2. Remove the fuel suction tube gasket from the fuel tank.
  
  Fig 6: Identifying Fuel Suction With Pump & Gauge Tube Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002