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Home >> Toyota >> 2008 >> Sienna XLE Limited, AWD >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - DTC P0128 - P0505 >> DTC P0230 Fuel Pump Primary Circuit >> Inspection Procedure

Inspection Procedure

  1. PERFORM ACTIVE TEST BY TECHSTREAM 
    1. Connect Techstream to the DLC3.
    2. Turn the ignition switch to the ON position and turn Techstream ON.
    3. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.
    4. Check the operation of the relay while operating it using Techstream.

      OK: Operating noise can be heard from the relay. 

    OK: CHECK FOR INTERMITTENT PROBLEMS 

    NG: Go to Next Step 

  2. INSPECT RELAY (FUEL PUMP RELAY) 
    1. Remove the FUEL PUMP relay from the engine room junction block.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      RESISTANCE SPECIFIED CONDITIONS

      Tester Connection Specified Condition
      3 - 4 Below 1 Ω
      3 - 5 10 kΩ or higher
      3 - 4 10 kΩ or more
      (when battery voltage is applied to terminals 1 and 2)
      3 - 5 Below 1 Ω
      (when battery voltage is applied to terminals 1 and 2)
      Fig 1: Identifying Fuel Pump Relay Terminals
      G05136045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Reinstall the FUEL PUMP relay.

    NG: REPLACE RELAY (FUEL PUMP RELAY) 

    OK: Go to Next Step 

  3. CHECK HARNESS AND CONNECTOR (FUEL PUMP RELAY - ECM) 
    1. Remove the FUEL PUMP relay from the engine room junction block.
    2. Fig 2: Identifying Fuel Pump Relay And Engine Room Junction Block
      G05136046Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the E11 ECM connector.
    4. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      RESISTANCE SPECIFIED CONDITIONS

      Tester Connection Specified Condition
      FUEL PUMP relay terminal 1 - FPR (E11-30) Below 1 Ω
      FUEL PUMP relay terminal 1 or FPR (E11-30) - Body Ground 10 kΩ or higher
    5. Reconnect the ECM connector.
    6. Reinstall the FUEL PUMP relay.

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR (FUEL PUMP RELAY - ECM) 

    OK: REPLACE ECM  (See REMOVAL )