Automatic Transaxle Assembly: Installation

1. Install the torque converter clutch to the automatic transaxle.
2. Using vernier calipers and a straight edge, measure the dimension "A" between the transaxle fitting part of the engine and the converter fitting part of the drive plate (*1).
   Fig 1: Measuring Dimension A Between Transaxle Fitting Part Of Engine And Converter Fitting Part Of Drive Plate

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using vernier calipers and a straight edge, measure the dimension "B" shown in the illustration and check that "B" is greater than "A" (measured in step (*1)).

   Standard: 

   A + 1 mm (0.03937 in.) or more 

   NOTE: Remember to minus the thickness of the straight edge.
   Fig 2: Measuring Dimension B

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the automatic transaxle to the engine with the 10 bolts.

   Torque: Bolt A 

   64 N*m (650 kgf*cm, 47 ft.*lbf) 

   Bolt B 

   46 N*m (470 kgf*cm, 34 ft.*lbf) 

   Bolt C 

   43 N*m (439 kgf*cm, 32 ft.*lbf) 

Fig 3: Locating Automatic Transaxle Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply a few drops of adhesive to each of 2 threads on the tip of the 6 torque converter clutch mounting bolts.

   Adhesive: 

   Part No. 08833-00070, THREE BOND 1324 or equivalent 

3. Install the 6 torque converter clutch mounting bolts.

   Torque: 41 N*m (413 kgf*cm, 30 ft.*lbf) 

   NOTE: First install the black colored bolt, and then the remaining 5 bolts.
   Fig 4: Locating Torque Converter Clutch Mounting Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the flywheel housing under cover to the automatic transaxle with the 2 bolt.

   Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) 

   Fig 5: Locating Flywheel Housing Under Cover Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine mounting bracket front to the automatic transaxle with the 3 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

Fig 6: Locating Engine Mounting Bracket Bolts (Front)
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat a new O-ring with ATF, and install it to the transmission oil filler tube sub-assembly.
2. Install the transmission oil filler tube sub-assembly and bolt to the automatic transaxle.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

Fig 7: Locating Transmission Oil Filler Tube Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the 2 clamps to the oil filler tube.
4. Install the ATF level gauge.

1. Temporarily install the oil cooler outlet tube No.1.
2. Temporarily install the oil cooler inlet tube No.1.
3. Install the oil cooler tube clamp and bolt.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

   Fig 8: Locating Oil Cooler Tube Clamp Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using SST and a wrench, tighten the oil cooler inlet tube No.1.

   SST 09023-12701 

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

Fig 9: Locating Oil Cooler Inlet Tube
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and a wrench, tighten the oil cooler outlet tube No.1.

   SST 09023-12701 

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

1. Install the control cable bracket No.1 with the 2 bolts.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

   Fig 10: Locating Control Cable Bracket Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the transmission wire connector.
2. Connect the park/neutral position switch connector.
3. Connect the 2 speed sensor connectors.
   Fig 11: Identifying Park/Neutral Position Switch Connector And Speed Sensor Connectors

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the starter assembly with the 2 bolts (1).

   Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

2. Connect the connector (2).
3. Connect the starter wire with the nut (3).

   Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

   Fig 12: Locating Starter Assembly Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the wire harness with the bolt.

   Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

   Fig 13: Locating Wire Harness Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 2 clamps and 3 bolts.

   Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

2. Connect the wire harnesses to the clamps.
   Fig 14: Locating Wire Harness Clamps Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the transmission control cable clamp with the bolt.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

Fig 15: Locating Transmission Control Cable Bracket Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

(See INSTALLATION )

HINT:

(See INSTALLATION )

HINT:

(See INSTALLATION )

HINT:

(See INITIALIZATION  )