LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2008 >> Sienna CE >> Repair and Diagnosis >> Suspension >> Wheel Alignment >> Suspension System >> Rear Axle Beam >> Installation

Rear Axle Beam: Installation

  1. INSTALL REAR AXLE BEAM DAMPER 
    1. Install the rear axle beam damper to the rear axle beam assembly.
  2. INSTALL REAR AXLE CARRIER BUSH LH 
    1. Align the matchmarks on the axle beam assembly with the 2 notches of a new bushing and temporarily install the bushing to the rear axle beam assembly.
    2. Using SST, install the bushing to the axle beam.

      SST 09710-04101, 09950-40011 (09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04051, 09957-04010, 09958-04011), 09950-60010 (09951-00620) 

      NOTE:
      • Hang the claw of SST to the bushing securely.
      • Do not scratch the rubber portion of the bushing.
      • Do not deform the bushing rib.
      3. Fig 1: Installing Rear Axle Carrier Bush LH Using SST
      G05139499Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL REAR AXLE CARRIER BUSH RH 

    SST 09710-04101,09950-40011(09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04051, 09957-04010, 09958-04011), 09950-60010 (09951-00620) 

    HINT:

    Install the RH side by the same procedures as the LH side.

  4. INSTALL REAR BRAKE TUBE FLEXIBLE HOSE 
    1. Install the flexible hose and clip.
    2. Using SST, connect the brake tube to the flexible hose.

      Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf) 

      SST 09023-00101 

      HINT:

      Install the RH side by the same procedures as the LH side.

      3. Fig 2: Connecting Brake Tube To Flexible Hose
      G05139497Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. TEMPORARILY TIGHTEN REAR AXLE BEAM ASSEMBLY 
    1. Support the rear axle beam assembly with a jack.
    2. Install the rear axle beam assembly, 2 bolts and temporary tighten the 2 nuts.
  6. INSTALL COIL SPRING REAR LH 

    HINT:

    (See REMOVAL  )

  7. INSTALL COIL SPRING REAR RH 

    HINT:

    Install the RH side by the same procedures as the LH side.

  8. CONNECT SHOCK ABSORBER ASSEMBLY REAR LH 

    HINT:

    (See REMOVAL  )

  9. CONNECT SHOCK ABSORBER ASSEMBLY REAR RH 

    HINT:

    Connect the RH side by the same procedures as the LH side.

  10. INSTALL BRAKE BACKING PLATE SUB-ASSEMBLY REAR LH (for DRUM REAR BRAKE) 
    1. Install the 2 rear axle bearing retainer inner LH and parking brake plate sub-assembly LH.
  11. INSTALL BRAKE BACKING PLATE SUB-ASSEMBLY REAR RH (for DRUM REAR BRAKE) 

    HINT:

    Install the RH side by the same procedures as the LH side.

  12. INSTALL PARKING BRAKE PLATE SUB-ASSEMBLY LH (for DISC REAR BRAKE) 
    1. 2WD DRIVE TYPE: Install the 2 rear axle bearing retainer inner LH and parking brake plate sub-assembly LH to the rear axle beam assembly.
    2. 4WD DRIVE TYPE: Install the rear axle bearing retainer outer and parking brake plate sub-assembly LH to the rear axle beam assembly.
  13. INSTALL PARKING BRAKE PLATE SUB-ASSEMBLY RH (FOR DISC REAR BRAKE) 

    HINT:

    Install the RH side by the same procedures as the LH side.

  14. INSTALL REAR AXLE HUB & BEARING ASSEMBLY LH (FOR 2WD) 

    HINT:

    (See REAR AXLE HUB AND BEARING (FOR 2WD) )

  15. INSTALL REAR AXLE HUB & BEARING ASSEMBLY RH (FOR 2WD) 

    HINT:

    Install the RH side by the same procedures as the LH side.

  16. INSTALL REAR AXLE HUB & BEARING ASSEMBLY LH (FOR 4WD) 

    HINT:

    (See COMPONENTS )

  17. INSTALL REAR AXLE HUB & BEARING ASSEMBLY RH (for 4WD) 

    HINT:

    Install the RH side by the same procedures as the LH side.

  18. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY (FOR DRUM REAR BRAKE) 
  19. INSTALL REAR DISC (for DISC REAR BRAKE) 
  20. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH (FOR DISC REAR BRAKE) 
    1. Install the 2 bolts and rear disc brake caliper assembly LH to the rear axle beam assembly.

      Torque: 88 N*m (897 kgf*cm, 65 ft.*lbf) 

  21. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY RH (for DISC REAR BRAKE) 

    HINT:

    Install the RH side by the same procedures as the LH side.

  22. CONNECT REAR BRAKE TUBE NO.2 

    HINT:

    (See REMOVAL  )

    SST 09023-00101 

  23. CONNECT REAR BRAKE TUBE NO.1 SST 09023-00101 

    HINT:

    Connect the RH side by the same procedures as the LH side.

  24. INSTALL PARKING BRAKE CABLE ASSEMBLY NO.3 

    HINT:

    (See REMOVAL  )

  25. INSTALL PARKING BRAKE CABLE ASSEMBLY NO.2 

    HINT:

    Install the RH side by the same procedures as the LH side.

  26. INSTALL DIFFERENTIAL CARRIER ASSEMBLY REAR (for 4WD) 

    HINT:

    (See REAR DIFFERENTIAL CARRIER ASSEMBLY )

  27. INSTALL REAR DRIVE SHAFT ASSEMBLY LH (for 4WD) 

    HINT:

    See COMPONENTS

  28. INSTALL REAR DRIVE SHAFT ASSEMBLY RH (for 4WD) 

    HINT:

    Install the RH side by the same procedures as the LH side.

  29. INSTALL REAR AXLE SHAFT LH NUT (for 4WD) 

    HINT:

    (See COMPONENTS )

  30. INSTALL REAR AXLE SHAFT RH NUT (for 4WD) 

    HINT:

    Install the RH side by the same procedures as the LH side.

  31. INSTALL PROPELLER W/CENTER BEARING SHAFT ASSEMBLY (for 4WD) 
  32. CONNECT SKID CONTROL SENSOR WIRE (for 2WD) 

    HINT:

    (See REMOVAL  )

    HINT:

    Connect the RH side by the same procedures as the LH side.

  33. INSTALL SPEED SENSOR REAR LH (for 4WD) 

    HINT:

    (See REMOVAL  )

  34. INSTALL SPEED SENSOR REAR RH (for 4WD) 

    HINT:

    Install the RH side by the same procedures as the LH side.

  35. INSTALL EXHAUST PIPE ASSEMBLY TAIL 

    HINT:

  36. BLEED BRAKE LINE 

    HINT:

    (See BLEEDING )

  37. INSTALL REAR WHEEL 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  38. INSPECT BRAKE FLUID LEVEL IN RESERVOIR 
  39. STABILIZE SUSPENSION 

    HINT:

    (See INSPECTION  )

  40. FULLY TIGHTEN SHOCK ABSORBER ASSEMBLY REAR LH 

    HINT:

    (See INSPECTION  )

  41. FULLY TIGHTEN SHOCK ABSORBER ASSEMBLY REAR RH 

    HINT:

    Fully tighten the RH side by the same procedures as the LH side.

  42. FULLY TIGHTEN REAR AXLE BEAM ASSEMBLY 

    HINT:

    (See REMOVAL  )

  43. INSTALL REAR FLOOR NO.2 CROSSMEMBER BRACE LH 

    HINT:

    (See REMOVAL  )

  44. INSTALL REAR FLOOR NO.2 CROSSMEMBER BRACE RH 

    HINT:

    Install the RH side by the same procedures as the LH side.

  45. INSTALL FUEL TANK FILLER HOSE COVER 

    HINT:

    (See REMOVAL  )

  46. INSPECT REAR WHEEL ALIGNMENT 

    HINT:

    (See ADJUSTMENT  )

  47. CHECK ABS SPEED SENSOR SIGNAL 
    1. ABS WITH EBD SYSTEM (See HOW TO PROCEED WITH TROUBLESHOOTING )
    2. ABS WITH EBD & BA & TRAC & VSC SYSTEM (See HOW TO PROCEED WITH TROUBLESHOOTING )
scientia non olet · About LEMON Manuals