Quarter Window Glass: Installation

HINT:

Use the same procedures for the LH side and RH side.
The procedures listed below are for the LH side.
A bolt without a torque specification is shown in the standard bolt chart (see SPECIFIED TORQUE FOR STANDARD BOLTS ).

INSTALL QUARTER WINDOW ASSEMBLY LH

Using a brush or sponge, apply primer M to the exposed part of the vehicle body.
NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.
  
  Fig 1: Applying Primer M To Exposed Part Of Vehicle Body
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Using a brush or sponge, apply primer G to the contact surface of the glass.

Fig 2: Applying Primer G To Contact Surface Of Glass
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

If primer is applied to an area that is specified, wipe off the primer with white gasoline before it dries.
NOTE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

Apply adhesive to the quarter window glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or Equivalent or equivalent

Cut off the tip of the cartridge nozzle as shown in the illustration.

Fig 3: Applying Adhesive To Quarter Window Glass

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard measurement

STANDARD MEASUREMENT AREA

Area	Specified Condition
a	12.0 mm (0.472 in.)
b	8.0 mm (0.315 in.)

HINT:

After cutting off the tip, use all adhesive within the time written in the table below.

Usage time frame

TEMPERATURE SPECIFICATION

Temperature	Usage Time Frame
35°C (95°F)	15 minutes
20°C (68°F)	1 hour 40 minutes
5°C (41°F)	8 hours

Load the sealer gun with the cartridge.
Apply adhesive to the quarter window glass as shown in the illustration.

Install the quarter window glass to the vehicle body.

Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens.
NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Check that the clips are attached to the body correctly.
- Check the clearance between the body and glass.
Lightly press the front surface of the glass to ensure a close fit.

Using a scraper, remove any excess or protruding adhesive.

HINT:

Apply adhesive onto the glass rim.

NOTE: Do not drive the vehicle within the time written in the table below.

Fig 4: Applying Adhesive Onto Glass Rim

Minimum time

TEMPERATURE SPECIFICATION

Temperature	Minimum time prior to driving vehicle
35°C (95°F)	1 hour 30 minutes
20°C (68°F)	5 hours
5°C (41°F)	24 hours

INSPECT FOR LEAKS AND REPAIR
1. Conduct a leak test after the adhesive has completely hardened.
2. Seal any leaks with auto glass sealer.
INSTALL ROOF HEADLINING ASSEMBLY
1. Install the roof headlining (see INSTALLATION ).
INSTALL REAR NO. 1 SEAT BELT ASSEMBLY OUTER LH (See INSTALLATION )
INSTALL INNER ROOF SIDE GARNISH ASSEMBLY LH (w/ Rear No. 2 Seat) (See INSTALLATION )
INSTALL INNER ROOF SIDE GARNISH ASSEMBLY LH (w/o Rear No. 2 Seat) (See INSTALLATION )
INSTALL REAR NO. 2 SEAT BELT ASSEMBLY OUTER LH (w/ Rear No. 2 Seat) (See INSTALLATION )
INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH (w/ Rear No. 2 Seat) (See INSTALLATION )
INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH (w/ o Rear No. 2 Seat) (See INSTALLATION )
CONNECT REAR NO. 2 SEAT BELT ASSEMBLY OUTER LH (w/ Rear No. 2 Seat) (See INSTALLATION )
CONNECT REAR NO. 1 SEAT BELT ASSEMBLY OUTER LH (See INSTALLATION )
INSTALL RECLINING REMOTE CONTROL LEVER BEZEL LH (w/o Rear No. 2 Seat) (See INSTALLATION )
INSTALL REAR FLOOR FINISH PLATE (See INSTALLATION )
INSTALL BACK DOOR WEATHERSTRIP
INSTALL REAR FLOOR NO. 1 MAT SUPPORT SIDE PLATE (See INSTALLATION )
INSTALL REAR NO. 3 FLOOR BOARD
INSTALL REAR NO. 2 FLOOR BOARD
INSTALL REAR NO. 2 SEAT ASSEMBLY LH (w/ Rear No. 2 Seat) (See )
INSTALL REAR NO. 2 SEAT ASSEMBLY RH (w/ Rear No. 2 Seat) (See INSTALLATION )
INSTALL NO. 2 SEAT LEG COVER LH (w/ Rear No. 2 Seat) (See INSTALLATION )
INSTALL NO. 2 SEAT LEG COVER RH (w/ Rear No. 2 Seat) (See INSTALLATION )
INSTALL NO. 2 SEAT HINGE COVER LH (w/ Rear No. 2 Seat) (See INSTALLATION )
INSTALL NO. 2 SEAT HINGE COVER RH (w/ Rear No. 2 Seat) (See INSTALLATION )
INSTALL DECK BOARD ASSEMBLY (w/o Rear No. 2 Seat)
INSTALL REAR NO. 1 FLOOR BOARD (w/o Rear No. 2 Seat)
INSTALL TONNEAU COVER ASSEMBLY (w/o Rear No. 2 Seat)
INSTALL PACKAGE TRAY TRIM POCKET SUB-ASSEMBLY (w/o Rear No. 2 Seat)
INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH
INSTALL REAR DOOR SCUFF PLATE LH (See INSTALLATION )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL