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Abs And Traction Actuator: Installation

  1. INSTALL ABS AND TRACTION ACTUATOR ASSEMBLY WITH BRACKET 
    NOTE: Do not remove the hole plug before connecting the brake tube. New actuators are filled with brake fluid.
    1. Install the actuator with bracket with the 3 nuts.

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

      HINT:

      The nuts should be tightened in order from 1 to 3 as shown in the illustration.

      NOTE: Be careful not to damage the brake tubes.
      Fig 1: Identifying Actuator With Bracket And Nuts
      G05585084Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the brake tube clamp to the bracket.
      Fig 2: Identifying Brake Tube Clamp
      G05585078Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the connector and push the lock lever downward.
      Fig 3: Identifying Connector
      G05585086Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CONNECT BRAKE LINES 
    1. Using SST, connect the 6 brake lines to the correct locations on the actuator, as shown in the illustration.

      SST 09023-00101 

      Torque: 15.2 N*m (155 kgf*cm, 11 ft.*lbf) without SST 

      14 N*m (144 kgf*cm, 10 ft.*lbf) with SST 

      HINT:

      Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).

      Fig 4: Identifying Brake Lines To Actuator
      G05585076Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. FILL RESERVOIR WITH BRAKE FLUID  (See BLEEDING )
  4. BLEED AIR FROM BRAKE MASTER CYLINDER  (See BLEEDING )
  5. BLEED AIR FROM BRAKE LINE  (See BLEEDING )
  6. BLEED AIR FROM ABS AND TRACTION ACTUATOR ASSEMBLY  (See BLEEDING )
  7. CHECK BRAKE FLUID LEVEL IN RESERVOIR  (See BLEEDING )
  8. INSPECT FOR BRAKE FLUID LEAK 
  9. INSTALL AIR CLEANER CASE SUB-ASSEMBLY (for 2AZ-FE) 
    1. Install the air cleaner case (see INSTALLATION ).

      HINT:

      Refer to the procedures from the installation of the air cleaner case up until the installation of the purge VSV.

  10. INSTALL AIR CLEANER CASE (for 2GR-FE) 
    1. Install the air cleaner case (see INSTALLATION ).

      HINT:

      Refer to the procedures from the installation of the air cleaner case up until the installation of the air cleaner cap sub-assembly.

  11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  12. CHECK ABS AND TRACTION ACTUATOR ASSEMBLY WITH TECHSTREAM 
    1. Check the ABS and traction actuator with the Techstream (see ON-VEHICLE INSPECTION  ).