Oil Pump: Installation

1. Install 2 new O-rings to the 2 locations as shown in the illustration.
   Fig 1: Installing O-Rings

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply seal packing to the engine body and oil pump as shown in the illustration below.
   Fig 2: Applying Seal Packing To Engine Body And Oil Pump

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Seal packing: Water pump part: Toyota Genuine Seal Packing 1282B, Three Bond 1282B or Equivalent 

   Other part: Toyota Genuine Seal Packing Black, Three Bond 1207B or Equivalent 

   NOTE:

   • Remove pump any oil from the contact surface.
   • Install the oil pump within 3 minutes, and tighten the bolts within 15 minutes after applying seal packing.
   • Do not expose the seal packing to engine oil within 2 hours of installation.
3. Align the drive rotor spline of the oil pump with the rectangular portion of the crankshaft, then slide the oil pump into place.
   Fig 3: Aligning Drive Rotor Spline Of Oil Pump

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using an E8 "Torx" socket wrench, install the stud bolt.

   Torque: 10 N*m (102 kgf*cm, 7.4 ft.*lbf) 

   Fig 4: Installing Stud Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the oil pump with the 15 bolts and nut as show in Fig 5.

   Torque: 32 N*m (326 kgf*cm, 24 ft.*lbf) for bolt A 

   11 N*m (112 kgf*cm, 8 ft.*lbf) for bolt B 

   11 N*m (112 kgf*cm, 8 ft.*lbf) for bolt C 

   24 N*m (245 kgf*cm, 18 ft.*lbf) for bolt D 

   24 N*m (245 kgf*cm, 18 ft.*lbf) for bolt E 

   NOTE:

   • Be careful that the chain does not contact the seal packing when installing the oil pump.
   • Install the engine mounting bracket RH and water pump within 15 minutes after installing the oil pump.
     Fig 5: Installing Oil Pump Bolts And Nut

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply a light coat of engine oil to the O-ring.
2. Install the camshaft timing oil control valve with the bolt.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

Torque: 55 N*m (561 kgf*cm, 41 ft.*lbf) 

Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

1. Install the engine mounting insulator with the 3 bolts and 4 nuts.

   Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

   Fig 6: Installing Engine Mounting Insulator Bolts And Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Align the hole of the crankshaft pulley with the straight pin, then install the crankshaft pulley.
2. Using SST, hold the crankshaft pulley and tighten the crankshaft bolt.

   SST 09213-58013 (91111-50845), 09330-00021 

   Torque: 128 N*m (1305 kgf*cm, 95 ft.*lbf) 

   NOTE: When installing SST, be careful that the bolt which holds SST does not interfere with the chain cover.
   Fig 7: Installing Crankshaft Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply seal packing to the 2 locations shown in Fig 8, then install the cylinder head cover.

   Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or Equivalent 

   NOTE:

   • Remove any oil from the contact surface.
   • Install the cylinder head cover within 3 minutes after applying seal packing.
   • Do not start the engine within 2 hours of installing.
     Fig 8: Identifying Seal Packing Application Locations

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the cylinder head cover with the 9 bolts and 2 nuts.
3. Using several steps, tighten the bolts and nuts with the specified torque in the sequence shown in the illustration.

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

4. Install the ignition coil with the bolt.

   Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

5. Install the brake master cylinder reservoir cover to the cylinder head cover.
   Fig 9: Installing Cylinder Head Cover Bolts And Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Install the wire harness and brake master cylinder reservoir cover with the 3 bolts.

   Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

7. Connect the fuel injector connector and ignition coil connector.

Torque: 4.9 N*m (50 kgf*cm, 43 in.*lbf) for bolt A 

14 N*m (143 kgf*cm, 10 ft.*lbf) for bolt B 

5.5 N*m (56 kgf*cm, 49 in.*lbf) for nut 

Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

Fig 10: Installing Windshield Washer Jar Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the windshield wiper motor and wiper link assembly (see INSTALLATION ).

Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

1. Perform initialization (see INITIALIZATION ).
   NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.