Oil Cooler: Installation

INSTALL OIL COOLER ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)
1. Connect the oil cooler inlet hose and outlet hose.
  
  Fig 1: Connecting Oil Cooler Inlet Hose And Outlet Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the rear transmission oil cooler air duct with the 4 bolts, and then install the air cooled oil cooler tube to the transmission oil cooler air duct with the bolt.
  Torque: 4.9 N*m (50 kgf*cm, 43 in.*lbf)
  
  Fig 2: Locating Transmission Oil Cooler Air Duct Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Temporarily put the oil cooler on the radiator support.
  NOTE: Securely attach the 2 claws of the oil cooler into the holes of the radiator support.
4. Install the 4 bolts in the sequence shown in the illustration (Fig 3).
  Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
  
  Fig 3: Putting Oil Cooler On Radiator Support
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION OIL COOLER AIR DUCT (w/ Air Cooled Transmission Oil Cooler)
1. Install the oil cooler air duct with the 4 bolts in the sequence shown in the illustration (Fig 4).
  Torque: 4.9 N*m (50 kgf*cm, 43 in.*lbf)
  
  Fig 4: Identifying Oil Cooler Air Duct Bolts Sequence
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OIL COOLER TUBE
1. Temporarily install the oil cooler tube to the fan shroud with bolt A. Install bolt B and tighten it to the specified torque. Then tighten bolt A to the specified torque.
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
  
  Fig 5: Locating Oil Cooler Tube Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT INLET NO. 4 OIL COOLER HOSE (w/ Air Cooled Transmission Oil Cooler)
1. Connect the inlet oil cooler hose as shown in the illustration (Fig 6).
  NOTE: Make sure the pinching portion of each clip is facing the direction shown in the illustration and the paint marks are aligned as shown in the illustration.
  
  Fig 6: Connecting Inlet Oil Cooler Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT INLET NO. 2 OIL COOLER HOSE AND INLET NO. 3 OIL COOLER HOSE
1. Connect the 2 inlet oil cooler hoses as shown in the illustration (Fig 7).
  NOTE: Make sure the pinching portion of each clip is facing the direction shown in the illustration.
  
  Fig 7: Connecting Inlet Oil Cooler Hoses
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT INLET NO. 1 OIL COOLER HOSE AND OUTLET NO. 1 OIL COOLER HOSE
1. W/ Air Cooled Transmission Oil Cooler:
  1. Connect the 2 oil cooler hoses as shown in the illustration (Fig 8).
    NOTE: Make sure the pinching portion of each clip is facing the direction shown in the illustration and the paint marks are aligned as shown in the illustration.
  2. Pass the hose through the flexible hose clamp and close the clamp shown in the illustration (Fig 8).
    
    Fig 8: Connecting Oil Cooler Hose (W/ Air Cooled Transmission Oil Cooler)
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. W/O Air Cooled Transmission Oil Cooler:
  1. Connect the 2 oil cooler hoses as shown in the illustration (Fig 9).
    NOTE: Make sure the pinching portion of each clip is facing the direction shown in the illustration and the paint marks are aligned as shown in the illustration.
    
    Fig 9: Connecting Oil Cooler Hose (W/O Air Cooled Transmission Oil Cooler)
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT TRANSMISSION OIL COOLER HOSE
1. Connect the 2 transmission oil cooler hoses as shown in the illustration (Fig 10), and then install the water by-pass pipe with the bolt.
  Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf)
  
  NOTE: Make sure the pinching portion of each clip is facing the direction shown in the illustration.
ADD AUTOMATIC TRANSMISSION FLUID
1. Add automatic transmission fluid (See AUTOMATIC TRANSMISSION FLUID ).
INSTALL FRONT FENDER APRON REAR SEAL RH (See INSTALLATION )
INSTALL FRONT FENDER APRON FRONT SEAL RH (See INSTALLATION )

Fig 10: Connecting Transmission Oil Cooler Hose
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HEADLIGHT ASSEMBLY RH (w/ Air Cooled Transmission Oil Cooler)
1. Install the headlight RH (See INSTALLATION ).
INSTALL FRONT BUMPER ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)
1. Install the front bumper (See INSTALLATION ).
INSTALL NO. 1 ENGINE UNDER COVER (See INSTALLATION )
INSTALL NO. 2 ENGINE UNDER COVER (See INSTALLATION )
INSTALL REAR FENDER SPLASH SHIELD SUBASSEMBLY LH (See INSTALLATION )
INSTALL REAR FENDER SPLASH SHIELD SUBASSEMBLY RH (See INSTALLATION )