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Home >> Toyota >> 2008 >> Highlander Base, AWD >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Control System (2GR-FE Except Hybrid) - System Testing, On-Vehicle Inspection, Removal, Inspection And Installation >> Camshaft Timing Oil Control Valve Assembly >> Installation

Camshaft Timing Oil Control Valve Assembly: Installation

  1. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Bank 2) 
    1. Exhaust side:
      1. Apply a coat of engine oil to a new O-ring and install it onto the camshaft timing oil control valve assembly.
        Fig 1: Identifying Camshaft Timing Oil Control Valve O-Ring (Exhaust Camshaft Side)
        G05136347Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Install the camshaft timing oil control valve assembly with the bolt.

        Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

        Fig 2: Identifying Camshaft Timing Oil Control Valve Bolt (Exhaust Camshaft Side)
        G04973850Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Intake side:
      1. Apply a coat of engine oil to a new O-ring and install it onto the camshaft timing oil control valve assembly.
        Fig 3: Identifying Camshaft Timing Oil Control Valve O-Ring (Intake Camshaft Side)
        G05136349Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Install the camshaft timing oil control valve assembly with the bolt.

        Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

        Fig 4: Identifying Camshaft Timing Oil Control Valve Bolt (Intake Camshaft Side)
        G05413973Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Bank 1) 
    1. Exhaust side:
      1. Apply a coat of engine oil to a new O-ring and install it onto the camshaft timing oil control valve assembly.
        Fig 5: Identifying O-Ring
        G05136349Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Install the camshaft timing oil control valve assembly with the bolt.

        Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

        Fig 6: Identifying Camshaft Timing Oil Control Valve Assembly Bolt
        G05413970Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Intake side:
      1. Apply a coat of engine oil to a new O-ring and install it onto the camshaft timing oil control valve assembly.
        Fig 7: Identifying O-Ring
        G05136353Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Install the camshaft timing oil control valve assembly with the bolt.

        Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

        Fig 8: Identifying Camshaft Timing Oil Control Valve Assembly Bolt
        G05413971Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL HARNESS PROTECTOR 
    1. Connect the 2 studs [A].
    2. Connect the 2 clamps [B].
    3. Connect the 19 connectors [C].
    4. Install the 5 bolts and nut [D].

      Torque: 8.3 N*m (84 kgf*cm, 73 in.*lbf) 

      Fig 9: Identifying Harness Protector Studs, Clamps, Bolts & Nut
      G05413983Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. TEMPORARILY INSTALL NO. 1 SURGE TANK STAY  (See INSTALLATION )
  5. TEMPORARILY INSTALL THROTTLE BODY BRACKET  (See INSTALLATION )
  6. INSTALL INTAKE AIR SURGE TANK ASSEMBLY  (See INSTALLATION )
  7. FULLY TIGHTEN NO. 1 SURGE TANK STAY  (See INSTALLATION )
  8. FULLY TIGHTEN THROTTLE BODY BRACKET  (See INSTALLATION )
  9. CONNECT ENGINE ROOM MAIN WIRE  (See INSTALLATION )
  10. INSTALL AIR CLEANER CAP SUB-ASSEMBLY  (See INSTALLATION )
  11. ADD ENGINE COOLANT  (See REPLACEMENT )
  12. INSPECT FOR COOLANT LEAK  (See ON-VEHICLE INSPECTION )
  13. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY  (See INSTALLATION )
  14. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY  (See INSTALLATION )
  15. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  (See INSTALLATION )
  16. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See INSTALLATION )
  17. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See INSTALLATION )
  18. INSTALL V-BANK COVER SUB-ASSEMBLY  (See INSTALLATION )
  19. INSTALL NO. 1 ENGINE UNDER COVER  (See INSTALLATION )
  20. INSTALL ENGINE UNDER COVER ASSEMBLY  (See INSTALLATION )