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Soft Top: Reassembly

WARNING: This page is about a different car, the 2008 Toyota Camry Solara. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL RUBBER BUMPER 
    1. Install the rubber bumper with the clip.
  2. INSTALL TARPAULIN STORAGE COVER ASSEMBLY 
    1. Install the tarpaulin storage cover with the 20 clips.
  3. INSTALL TARPAULIN RAIL ASSEMBLY 
    1. Install the tarpaulin rail assembly.
      Fig 1: Incorrect/Correct Use Of Riveter
      G05132889Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      CAUTION: The tarpaulin may separate if the tops of the clips are not securely hooked into the grooves of their respective shafts.
      NOTE:
      • If clips are damaged during removal, replace them.
      • Do not prize the riveter. The riveter will be damaged and the mandrel will bend.
      • Do not till the riveter when fastening the rivet to the tarpaulin hinge link as this will cause the rivet to be loose.
      • Do not have any space between the rivet head and the tarpaulin hinge link. The rivet head must be completely flat against the tarpaulin hinge link.
      • Do not have any space between the No. 2 bow and tarpaulin hinge link. Firmly hold together the 2 items while installing the rivet.
    2. Connect the rear tarpaulin rail and center tarpaulin rail.
      1. Install the shaft (length: 45 mm (1.77 in.)) to the tarpaulin rails. Then connect the clip into the groove of the shaft (*1).

        HINT:

        Install the shaft to the interior side of the tarpaulin rail.

        NOTE: The tarpaulin may separate if the top of the clip is not securely hooked into the groove of its respective shaft.
      2. Using a torx wrench (T40), install the 2 bolts to the rear tarpaulin rail with the link (*2).

        Torque: 30 N*m (306 kgf*cm, 22 in.*lbf) 

        HINT:

        Partially tighten bolts A and B. Then fully tighten bolt B first and fully tighten bolt A.

      3. Fig 2: Connecting Rear Tarpaulin Rail And Center Tarpaulin Rail
        G05132890Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the center tarpaulin rail and front tarpaulin rail.
      1. Install the 3 shafts (length A: 24 mm (0.94 in.); length B: 45 mm (1.77 in.)) to the tarpaulin rails. Then connect the 3 clips into the grooves of the 3 shafts.

        HINT:

        Install the shaft to the interior side of the tarpaulin rail.

        NOTE: The tarpaulin may separate if the tops of the clips are not securely hooked into the grooves of their respective shaft.
        Fig 3: Connecting Center Tarpaulin Rail And Front Tarpaulin Rail
        G05132891Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL RECLINING CONTROL LINK AND TARPAULIN REAR RAIL BOW BRACKET 
    1. Apply MP grease to the neck and gear of the reclining control link as shown in the illustration (*1).

      HINT:

      Apply a thin coat of grease to the neck and gear of the link.

      NOTE: Do not allow grease to come in contact with the cover. Doing so will damage or cause color damage to the cover.
      Fig 4: Applying MP Grease To Neck And Gear Of Reclining Control Link
      G05132892Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the shaft (length: 45 mm (1.77 in.)) to the tarpaulin rail pivot bracket with the reclining control link (*2).

      HINT:

      Install the shaft to the interior side of the tarpaulin rail.

    3. Insert a clip into the groove of the shaft (*3).
      CAUTION: The tarpaulin may separate if the top of the clip is not securely hooked into the groove of the shaft.
    4. Install the tarpaulin rear bow bracket with the 2 nuts.

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

  5. INSTALL TARPAULIN RAIL PIVOT BRACKET AND TARPAULIN RAIL ASSEMBLY 
    1. Install the 4 shafts (A and B) to the tarpaulin rail pivot bracket and tarpaulin rail, as shown in the illustration below.

      HINT:

      Install the shaft to the interior side Of the tarpaulin rail.

    2. Insert the 4 clips into the grooves of the 4 shafts.
      Fig 5: Identifying Grooves Of Shafts Clips
      G05132893Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      CAUTION: The tarpaulin may separate if the tops of the clips are not securely hooked into the grooves of their respective shafts.
    3. Install the tarpaulin rail balance link to the tarpaulin pivot bracket.
      1. Apply adhesive on the thread of the bolt.

        Adhesive: Part No. 08833-00100, THREE BOND 1360 K or equivalent 

      2. Align the lock plate with the matchmark.
      3. Using a torx wrench (T40), install the bolt, spacer, lock plate and nut to the tarpaulin pivot bracket.

        Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

        Fig 6: Identifying Tarpaulin Rail Balance Link To Tarpaulin Pivot Bracket
        G05132894Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL TARPAULIN LATCH 
    1. Using a torx wrench (T40), install the tarpaulin latch with the 2 bolts.

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

      Fig 7: Identifying Tarpaulin Latch With Bolts
      G05132895Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL NO.1 BOW LOCATING PIN 
    1. Apply adhesive on the thread of the pin.

      Adhesive: Part No. 08833-00100, THREE BOND 1360 K or equivalent 

      Fig 8: Applying Adhesive On Thread Of Pin
      G05132896Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a 13 mm socket wrench and 8 mm open end wrench, install the bow locating pin with the nut.

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

  8. PARTIALLY TIGHTEN NO.1 TARPAULIN BOW AND TARPAULIN RAIL ASSEMBLY 
    NOTE: When placing a removed tarpaulin on the ground, prevent damage to its rail by placing cushions beneath the tarpaulin.
    1. Using a torx wrench (T40), install the 2 spacers and 4 bushings, and partially tightening the 2 bolts to the No. 1 bow as shown in the illustration.
      Fig 9: Identifying No. 1 Tarpaulin Bow And Tarpaulin Rail Assembly
      G05132897Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. PARTIALLY TIGHTEN NO. 5 TARPAULIN BOW AND TARPAULIN RAIL ASSEMBLY 
    1. Align the bow with the matchmarks.
      Fig 10: Aligning Bow With Matchmarks
      G05132898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a torx wrench (T40), install the tarpaulin bow by partially tightening the 2 bolts (*1).
  10. PARTIALLY TIGHTEN NO. 3 TARPAULIN BOW AND TARPAULIN RAIL ASSEMBLY 
    1. Align the bow with the matchmarks (*1).
      Fig 11: Aligning Bow With Matchmarks
      G05132899Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a torx wrench (T40), install the No. 3 bow by partially tightening the 2 bolts (*2).

      HINT:

      The torx wrench will not be able to reach the bolts unless the tarpaulin bow is tilted as shown in the illustration.

    3. Using an air riveter equipped with a nose piece, install the strap into the hinge link with the rivet (*3).
  11. INSTALL NO. 2 TARPAULIN BOW AND TARPAULIN RAIL ASSEMBLY 
    1. Using an air riveter equipped with a nose piece, strike 2 rivets into the base of the tarpaulin hinge link.
      Fig 12: Installing No. 2 Tarpaulin Bow And Tarpaulin Rail Assembly
      G05132900Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. PARTIALLY TIGHTEN NO. 4 TARPAULIN BOW AND TARPAULIN RAIL ASSEMBLY 
    1. Align the bow with the matchmarks.
      Fig 13: Aligning Bow With Matchmarks
      G05132901Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a torx wrench (T40), install the No. 4 bow by partially tightening the 2 bolts (*1).
  13. MEASURE FITTING OF TARPAULIN ASSEMBLY 
    1. Fully open the tarpaulin.
    2. Using a 6 mm hexagon wrench, install the roof motor with the 3 bolts.

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

    3. On the rear rail bow bracket, uniformly loosen nuts A and B. Then remove nut A (*1).
    4. Retighten nut B a distance of 65 mm (2.56 in.) as shown in the illustration (*2).

      HINT:

      Performing procedures (*1) and (*2) will make the No. 5 bow operational.

      Fig 14: Inspecting Nut B Distance
      G05132902Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Close the tarpaulin.
    6. Install the tarpaulin to the vehicle with the 2 bolts and 4 nuts.

      Torque: 

      Bolt 30 N*m (306 kgf*cm, 22 ft.*lbf) 

      Nut 26 N*m (265 kgf*cm, 19 ft.*lbf) 

      CAUTION: During installation/removal of the tarpaulin, do not lift the assembly with less than 3 people.
      NOTE: Be careful not to deform the courtesy lamp switch base.
    7. Install the rear rail bow bracket with the 2 nuts (A and B).

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

    8. Close the tarpaulin and lock to the tarpaulin latch.
    9. Check the alignment of the tarpaulin rail's parts by taking the measurements indicated in A, B, C and D in the illustration. Check that the measurements are within the standard values.
      Fig 15: Checking Alignment Of Tarpaulin Rail's Parts
      G05132903Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      • The standard values are for reference only. Measurements do not have to be exactly as shown in the illustration.
      • Using the values listed under "Measurement" as a reference, adjust the marked areas as necessary.

        Standard 

        AREA REFERENCE

        Area Measurement
        A Approximately 1,148 mm (45.20 in.)
        B Approximately 636 mm (25.04 in.)
        C Approximately 1,208 mm (47.56 in.)
        D Approximately 1,391 mm (54.76 in.)
    10. Check the alignment of the tarpaulin rail's parts by taking the measurements indicated in A, B, C, and D in the illustration. Check that the measurements are within the standard values.
      Fig 16: Identifying Measurements Of Tarpaulin Rail's Parts
      G05132904Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard 

      AREA REFERENCE

      Area Measurement
      A Approximately 436 mm (17.16 in.)
      B Approximately 466 mm (18.35 in.)
      C Approximately 523 mm (20.59 in.)
      D Approximately 674 mm (26.54 in.)
  14. FULLY TIGHTEN NO. 1 TARPAULIN BOW 
    1. Using a torx wrench (T40), tighten tarpaulin bow with the 2 bolts.

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

      HINT:

      Tighten bolt B first, then tighten bolt A.

      Fig 17: Identifying No. 1 Tarpaulin Bow With Bolts
      G05132905Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. FULLY TIGHTEN NO. 4 TARPAULIN BOW 
    1. Using a torx wrench (T40), tighten the tarpaulin bow with the 2 bolts.

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

      Fig 18: Identifying No. 4 Tarpaulin Bow With Bolts
      G05132906Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. FULLY TIGHTEN NO. 5 TARPAULIN BOW 
    1. Using a torx wrench (T40), tighten the No. 5 bow with the 2 bolts.

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

      Fig 19: Identifying No. 5 Tarpaulin Bow With Bolts
      G05132907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. FULLY TIGHTEN NO. 3 TARPAULIN BOW 
    1. Replace the tarpaulin latch and bend the tarpaulin rail.
    2. Using a torx wrench (T40), tighten the tarpaulin bow with the 2 bolts.

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

      HINT:

      The torx wrench will not be able to reach the bolts unless the tarpaulin bow is tilted as shown in the illustration.

      Fig 20: Identifying No. 3 Tarpaulin Bow With Bolts
      G05132908Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. CHECK NO.1 BOW LOCATING PIN POSITION 

    HINT:

    Check that when the bow control link is closed, the No. 1 bow locating pin and pin hole are aligned.

    Fig 21: Identifying No. 1 Bow Locating Pin And Pin Hole
    G05132909Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. CHECK POSITION OF BOW CONTROL LINK UP STOP 
    1. Replace the tarpaulin latch.
    2. Measure the distance (A) between the bottom surface of the No. 1 tarpaulin bow and the top surface of the header weather seal, as shown in the illustration.

      Standard (A): 

      w/ Tarpaulin cover: 55 to 70 mm (2.17 to 2.76 in.) 

      w/o Tarpaulin cover: 5.0 to 25 mm (0.20 to 0.98 in.) 

      Fig 22: Identifying Position Of Bow Control Link Up Stop
      G05132910Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. When performing adjustments, refer to ADJUSTMENT  .
  20. CHECK POSITION OF BOW CONTROL LINK DOWN STOP 
    1. Fully open the soft top.
    2. Place a straight edge across the top of the No. 1 tarpaulin bow. Using a scale, measure the distance (A) between the bottom of the straight edge and top of the quarter belt moulding as shown in the illustration.

      Standard (A): 39.5 to 45.5 mm (1.56 to 1.79 in.) 

    3. Fig 23: Identifying Position Of Bow Control Link Down Stop
      G05132884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. When performing adjustments, refer to the ADJUSTMENT  .
  21. CHECK TARPAULIN LATCH 
    1. Move the tarpaulin latch, by hand and check that it moves in the direction of the arrow marks in the illustration.

      If there is clearance or level difference between the windshield and the front edge of the tarpaulin cover when the tarpaulin cover is fully closed, turn the convertible roof hook to adjust it.

    2. Fig 24: Checking Tarpaulin Latch Moves In Direction Of Arrow Marks
      G05132888Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. When performing adjustments, refer to ADJUSTMENT  .
  22. CHECK TARPAULIN ASSEMBLY OPERATES 
    1. Connect the battery negative terminal.
    2. Connect the convertible roof motor's connector.
    3. Check that the tarpaulin opens/closes through operation of the convertible roof switch.

      If a malfunction occurs, confirm that relevant procedure ("Reassembly" of Soft Top) have been completed properly.

    4. Turn the ignition switch OFF and wait for approximately 43 seconds. Use your hands to move the soft top and check that it can open and close smoothly.
    5. Disconnect the battery negative terminal.
  23. REMOVE TARPAULIN ASSEMBLY 
    1. Fully open the tarpaulin.
    2. Disconnect the convertible roof motor's connector.
    3. On the rear rail bow bracket, uniformly loosen nuts A and B. Then remove nut A.
    4. Retighten nut B a distance of 65 mm (2.56 in.) as shown in the illustration.

      HINT:

      Performing procedures (c) and (d) will make the No. 5 bow operational.

    5. Close the tarpaulin.
    6. Remove the 2 bolts, 4 nuts and tarpaulin.
      CAUTION: During installation/removal of the tarpaulin, do not lift the tarpaulin with less than 3 people.
      NOTE:
      • When placing a removed tarpaulin on the ground, prevent damage to its rail by placing cushions beneath the tarpaulin.
      • Be careful not to deform the base of the courtesy lamp switch.
      • The motor should not be removed when installing the stay pad.
    7. Install the rear rail bow bracket with the 2 nuts (A and B).

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

    Fig 25: Inspecting Nut B Distance
    G05132902Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. INSTALL TARPAULIN REAR RAIL BOW DRAIN TROUGH 

    HINT:

    • The drain trough should be installed so that its strap is on the outer side.
    • Before performing work on the tarpaulin, it should be turned upside down.
    NOTE: When placing a removed tarpaulin on the ground, prevent damage to its rail by placing cushions beneath the tarpaulin.
    1. Using a staple gun, install the drain trough to the No. 5 bow.
      1. With the frame extended, align the center of the cover to the frame. Use the staple gun to affix the rear top cover tarpaulin bow to the frame.
      2. Pull one side of the cover's rear away from the center of the cover. Use the staple gun to affix the side of the cover's rear to the frame, as shown in the illustration below. Repeat for the other side.
        Fig 26: Installing Drain Trough To No. 5 Bow, Using Staple Gun
        G05132914Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. INSTALL SIDE STAY PAD 
    NOTE: When placing a removed tarpaulin on the ground, prevent damage to its rail by placing cushions beneath the tarpaulin.

    HINT:

    • Turn the tarpaulin over so that it's right side up.
    • Install the longer side of the interior side (A) to the interior of the No. 5 bow.
    • Straighten the tarpaulin so that the tarpaulin is fully extended.
      Fig 27: Identifying Sid Stay Pad
      G05132915Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Keep the side stay pad straight from the No. 1 bow to the No. 5 bow.
    1. Install the pad to the No. 1 bow.
      Fig 28: Installing Pad To No. 1 Bow
      G05132916Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a staple gun, staple the pad to the No. 5 bow.
      1. Fully open the tarpaulin.
      2. Measure the outer surface length of are A (indicated in the illustration) of the No. 5 bow.
      3. Place a reference mark on the middle point of are A.
      4. Place the stay pad onto the No. 5 bow, leaving a distance of dimension B between the reference mark (placed in step  3) and the stay pad.

        Dimension B: 555 to 565 mm (21.85 to 22.24 in.) 

        HINT:

        • The stay pad must not be loose between the No. 4 and No. 5 bows.
        • The stay pad must be lined up to the outboard end of the bow detail.
      5. Staple the stay pad across the No. 5 bow in 8 places.

        HINT:

        • Attach 2 staples for every 25.4 mm (1 in.).
        • Staples must be fully seated.
        Fig 29: Stapling Pad To No. 5 Bow Using Staple Gun
        G05132917Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a staple gun, staple the pad to the No. 4 bow.
      1. Align the stay pad to the No. 4 bow.

        HINT:

        • The stay pad must not be loose between the No. 3 and No. 4 bows.
        • The stay pad must be aligned to the lower edge of the lower hole on the No. 4 bow.
      2. Staple the pad across the No. 4 bow in 8 places.

        HINT:

        • Staples must be fully seated.
        • Attach 2 staples for every 25.4 mm (1 in.).
          Fig 30: Stapling Pad To No. 4 Bow Using Staple Gun
          G05132918Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a staple gun, staple the pad to the No. 2 bow.
      1. Align the stay pad assembly to the lower edge on the No. 2 bow.

        HINT:

        • Align the pad so that it is flush to the No. 2 bow edge.
        • The stay pad must not be loose between the No. 1 and No. 2 bows.
      2. Staple the pad to across the No. 2 bow in 4 places.

        HINT:

        • Staple the inner side of the No. 2 bow.
        • Staples must be fully seated.
        Fig 31: Stapling Pad To No. 2 Bow Using Staple Gun
        G05132919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a staple gun, staple the pad to the No. 3 bow.
      1. Align the stay pad assembly to the No. 3 bow.

        HINT:

        The stay pad must be set 25 mm (0.98 in.) from the edge of the No. 3 bow.

      2. Staple stay pad to the No. 3 bow in 4 places.

        HINT:

        • Staple the inner side of the No. 3 bow.
        • Staples must be fully seated.
        Fig 32: Stapling Pad To No. 3 Bow Using Staple Gun
        G05132920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Check that the stay pad is not loose.

      HINT:

      The stay pad must be pulled taut between the No. 1 and No. 2 bows, the No. 3 and No. 4 bows and the No. 4 and No. 5 bows.

      If the stay pad is slack in any location, the stay pad should be re-stapled to the bow.

      Fig 33: Checking Stay Pad
      G05132921Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL TARPAULIN COVER 
    NOTE: When placing a removed tarpaulin on the ground, prevent damage to its rail by placing cushions beneath the tarpaulin.
    1. Remove the adhesive tape from the tarpaulin bows (No. 1, No. 2, No. 3 and No. 4). Clean off any residual adhesive.
    2. Apply new adhesive tape to the tarpaulin bows (No. 1, No. 2, No. 3 and No. 4) as shown in the illustration below.
      Fig 34: Identifying Adhesive Tape To Tarpaulin Bows
      G05132922Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a torx wrench (T25), install the tarpaulin rail damper and rear rail with the 2 screws.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

      Fig 35: Identifying Tarpaulin Rail Damper And Rear Rail With Screws
      G05132923Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a staple gun, staple the stay pad to the No. 2, No. 3 and No. 4 bows, as shown in the illustration below.
      Fig 36: Stapling Stay Pad To No. 2, No. 3 And No. 4 Bows Using Staple Gun
      G05132924Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a 6 mm hexagon wrench, remove the 3 bolts and convertible roof motor (*1).
    6. Fold the tarpaulin rail as shown in the illustration (*2).
      NOTE: When placing a removed tarpaulin on the ground, prevent damage to its rail by placing cushions beneath the tarpaulin.
    7. Fig 37: Folding Tarpaulin Rail
      G05132925Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Using an air riveter equipped with a nose piece, install the 2 rivets to the No. 1 bow (*3).

      HINT:

      Fasten the 2 rivets in the order shown in the illustration A.

    9. Using a torx wrench (T25), install the cable end and rear rail with the screw.

      Torque: 8.0 N*m (82 kgf*cm, 71 ft.*lbf) 

      HINT:

      Install the screw to the tarpaulin rail but do not fully tighten it. Attach the tarpaulin cover's wire hook to the screw and then fully tighten the screw.

    10. Using an air riveter equipped with a nose piece, install the P clip and the rear rail with the rivet.
      Fig 38: Installing P Clip And Rear Rail With Rivet Using Air Riveter Equipped With Nose Piece
      G05132926Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: The P clip's round edge must be outboard.
    11. Align the front end of the tarpaulin cover with the No. 1 bow.

      HINT:

      Align the slit of the tarpaulin cover with center of the No. 1 bow.

      Fig 39: Aligning Front End Of Tarpaulin Cover With No. 1 Bow
      G05132927Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    12. Using a torx wrench (T25), install the cover and rear rail with the 6 screws.

      Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

      HINT:

      Tighten the center screws first. Then tighten screws toward the right and left side in sequence.

      Fig 40: Identifying Cover And Rear Rail With Screws
      G05132928Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    13. Apply the tarpaulin cover to the tarpaulin bows (No. 2, No. 3 and No. 4) as shown in the illustration.

      HINT:

      Cut excess cover at the edge of the bow.

      Fig 41: Applying Tarpaulin Cover To Tarpaulin Bows (No. 2, No. 3 And No. 4)
      G05132929Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    14. Straighten the tarpaulin so that the tarpaulin is fully extended.
      NOTE: Do not allow grease to come in contact with the cover. Doing so will damage or cause color damage to the cover.
    15. Apply MP grease to the pinion gear of the motor.
    16. Using a 6 mm hexagon wrench, install the convertible roof motor with the 3 bolts.

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

    17. Install the convertible roof motor's connector clip to the pivot bracket.
      Fig 42: Identifying Convertible Roof Motor's Connector Clip
      G05132930Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    18. Using a staple gun, install the tarpaulin cover and down stop strap to the No. 5 bow.
      1. With the frame extended, align the center of the cover to the frame. Use the staple gun to affix the cover to the No. 5 bow.
      2. Using a staple gun, staple the down stop strap to the No. 5 bow, as shown in the illustration below.

        HINT:

        The drain trough should be installed so that its strap is on the outer side.

      3. Affix the tips of the No. 5 bow to the frame as shown in the illustration A.
      4. Pull one side of the cover's rear away from the center of the cover. Use the staple gun to affix the side of the cover's rear to the frame, as shown in the illustration below. Repeat for the other side.

        HINT:

        • Staples must be fully seated.
        • Attach 2 staples for every 25.4 mm (1 in.).
      5. Using a torx wrench (T25), install a screw to the tarpaulin cover.
        Fig 43: Identifying Tarpaulin Cover Screw
        G05132931Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        HINT:

        The screw must be fully seated.

    19. Remove the adhesive tape from the No. 1 tarpaulin bow.
    20. Apply new adhesive tape to the No. 1 tarpaulin bow as shown in the illustrations
      Fig 44: Applying Adhesive Tape To No. 1 Tarpaulin Bow
      G05132932Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    21. Using an air riveter equipped with a nose piece, strike rivets into the nylon strip.
      Fig 45: Striking Rivets Into Nylon Strip Using Air Riveter Equipped With Nose Piece
      G05132933Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. INSTALL BACK WINDOW GLASS WIRE COVER 
    1. Install the back window wire cover.
    2. Connect the defogger wire's 2 clips to the tarpaulin rail pivot bracket. Also connect the 2 connectors to the rear window.
  28. Fig 46: Identifying Back Window Glass Wire Cover
    G05132934Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. INSTALL TARPAULIN HEADLINING 
    1. Push the tarpaulin headlining into the No. 2 bow (*1).
    2. Attach the tarpaulin headlining into the No. 1 bow (*2).
    3. Push the tarpaulin headlining into the No. 3 bow (*3).
    4. Push the tarpaulin headlining into the No. 4 bow (*4).
    5. Install the tarpaulin headlining to the rear tarpaulin rail with the 5 clips (*5).
    6. Using a torx wrench (T25), install the 8 screws (4 screws to LH side and 4 screws to RH side) to the No. 1 bow (*6).

      Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

    7. Using a torx wrench (T25), install the screw, clip and tarpaulin headlining into the No. 5 bow (*7).

      HINT:

      The screw must be fully seated.

    8. Install the tarpaulin headlining to the pivot bracket with the clip (*8).
      Fig 47: Identifying Tarpaulin Headlining
      G05132935Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. INSTALL ROOF HEADER GARNISH 
    1. Partially tighten the LH and RH screws (RH screw is not shown in illustration) (*1).
    2. Install the roof header garnish.
    3. Using a torx wrench (T25), install the 10 screws to the roof header garnish (5 screws to LH side and 5 screws to RH side). Then tighten the 12 screws.

      Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

    4. Install the header panel patch to the garnish.
      Fig 48: Identifying Roof Header Garnish
      G05132936Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. INSTALL FRONT ROOF SIDE RAIL GARNISH 
    1. Install the front garnish to the front rail with the 4 claws.
    2. Install the headlining to the front rail with the headlining clip.
      Fig 49: Identifying Front Roof Side Rail Garnish
      G05132937Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. INSTALL ROOF SIDE RAIL GARNISH NO. 2 
    1. Install the garnish to the center rail with the 2 claws.
    Fig 50: Identifying Roof Side Rail Garnish No. 2
    G05132938Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002