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Front Wheel Alignment: Adjustment

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  1. INSPECT TIRES 

    HINT:

    See INSPECTION

  2. MEASURE VEHICLE HEIGHT 

    Vehicle height:

    Fig 1: Measuring Vehicle Height
    G05130659Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Vehicle height: 

    2AZ-FE Except SPORT 

    TIRES SPECIFICATION CHART - 2AZ-FE EXCEPT SPORT

    Front (A - B) Rear (D - C)
    121 mm (4.76 in.) 55 mm (2.17 in.)

    2AZ-FE SPORT 

    TIRES SPECIFICATION CHART - 2AZ-FE SPORT

    Front (A - B) Rear (D - C)
    123 mm (4.84 In.) 55 mm (2.17 in.)

    3MZ-FE Except SPORT 17 inch 

    TIRES SPECIFICATION CHART - 3MZ-FE EXCEPT SPORT 17 INCH

    Front (A - B) Rear (D - C)
    124 mm (4.88 in.) 57 mm (2.24 In.)

    3MZ-FE Except SPORT 16 inch 

    TIRES SPECIFICATION CHART - 3MZ-FE EXCEPT SPORT 16 INCH

    Front (A - B) Rear (D - C)
    124 mm (4.88 In.) 56 mm (2.20 In.)

    3MZ-FE SPORT 

    TIRES SPECIFICATION CHART - 3MZ-FE SPORT

    Front (A - B) Rear (D - C)
    125 mm (4.92 In.) 58 mm (2.28 in.)

    CONVERTIBLE 

    TIRES SPECIFICATION CHART - CONVERTIBLE

    Front (A - B) Rear (D - C)
    123 mm (4.84 in.) 55 mm (2.17 in.)

    Measuring points:

    1. Ground clearance of front wheel center
    2. Ground clearance of front suspension arm sub-assembly lower No. 2 set bolt head center
    3. Ground clearance of strut rod set bolt center
    4. Ground clearance of rear wheel center
    NOTE: Before inspecting the wheel alignment, adjust the vehicle height to the specified value.

    HINT:

    Bounce the vehicle at the corners up and down to stabilize the suspension and inspect the vehicle height.

  3. INSPECT TOE-IN 
    1. Inspect toe-in.

      Toe-in: 

      TOE-IN SPECIFICATION

      Toe-in (total) A + B: 0°+-12'(0° +- 0.2°)
      C - D: 0 +- 2 mm (0 +- 0.08 in.)

      HINT:

      • Measure "C - D" only when "A + B" cannot be measured.
      • If toe-in is not within the specified range, adjust it at the rack ends.
        Fig 2: Inspecting Toe-In
        G05130660Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. ADJUST TOE-IN 
    1. Remove the rack boot set clips.
    2. Loosen the tie rod end lock nuts.
    3. Turn the right and left rack ends by an equal amount to adjust toe-in.

      HINT:

      Try to adjust toe-in to the center of the specified range.

    4. Make sure that the lengths of the right and left rack ends are the same.
    5. Torque the tie rod end lock nuts.

      Torque: 74 N*m (755 kgf*cm, 55 ft.*lbf) 

      Fig 3: Identifying Tie Rod End Lock Nuts
      G05130661Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Place the boots on the seats and install the clips.

      HINT:

      Make sure that the boots are not twisted.

    7. Perform VSC system calibration (See CALIBRATION ).
  5. INSPECT WHEEL ANGLE 
    1. Turn the steering wheel fully left and right and measure the turning angle.
      Fig 4: Inspecting Wheel Angle
      G05130662Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Wheel turning angle: 

      2AZ-FE Except SPORT 

      WHEEL TURNING ANGLE 2AZ-FE EXCEPT SPORT

      Inside wheel Outside wheel: Reference
      36°49' +- 2° (36.82° +- 2°) 32°10' (32.17°)

      2AZ-FE SPORT 

      WHEEL TURNING ANGLE 2AZ-FE SPORT

      Inside wheel Outside wheel: Reference
      36°45' +- 2° (36.75° +- 2°) 32°081' (32.13°)

      3MZ-FE Except SPORT 

      WHEEL TURNING ANGLE 3MZ-FE EXCEPT SPORT

      Inside wheel Outside wheel: Reference
      36°43' +- 2° (36.72° +- 2°) 32°07' (32.12°)

      3MZ-FE SPORT 

      WHEEL TURNING ANGLE 3MZ-FE SPORT

      Inside wheel Outside wheel: Reference
      36°41'+-2° (36.68° +- 2°) 32°06' (32.12°)

      CONVERTIBLE 

      WHEEL TURNING ANGLE CONVERTIBLE

      Inside wheel Outside wheel: Reference
      36°35' +- 2° 36.58° +- 2°) 32°08' (32.13°)

      If the right and left inside wheel angles differ from the specified range, check and adjust the right and left rack end lengths.

  6. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION 
    1. Put the front wheel on the center of the alignment tester.
    2. Install the camber-caster-kingpin gauge at the center of the axle hub or drive shaft.
    3. Inspect the camber, caster and steering axis inclination.
      Fig 5: Identifying Camber, Caster And Steering Axis Inclination
      G05130663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Camber, caster and steering axis inclination: 

      2AZ-FE Except SPORT 

      CAMBER, CASTER AND STEERING AXIS INCLINATION 2AZ-FE EXCEPT SPORT SPECIFICATION

      Camber Right-left error Caster Right-left error Steering axis inclination Right-left error
      -0°44'+-45' 2°54' +- 45' 11°28'+-45'
      (-0.73° +- 0.75°) (2.90° +- 0.75°) (11.47°+-0.75°)
      45' (0.75°) or less 45' (0.75°) or less 45' (0.75°) or less

      2AZ-FE SPORT 

      CAMBER, CASTER AND STEERING AXIS INCLINATION 2AZ-FE SPORT SPECIFICATION

      Camber Right-left error Caster Right-left error Steering axis inclination Right-left error
      -0°46'+-45' 2°56' +- 45' 11°30'+-45'
      (-0.77° +- 0.75°) (2.93° +- 0.75°) (11.50°+-0.75°)
      45' (0.75°) or less 45' (0.75°) or less 45' (0.75°) or less

      3MZ-FE Except SPORT 

      CAMBER, CASTER AND STEERING AXIS INCLINATION 3MZ-FE EXCEPT SPORT SPECIFICATION

      Camber Right-left error Caster Right-left error Steering axis inclination Right-left error
      -0°45'+- 45' 2°50' +- 45' 11° 31'+- 45'
      (-0.75° +- 0.75°) (2.83° +- 0.75°) (11.52°+- 0.75°)
      45' (0.75°) or less 45' (0.75°) or less 45' (0.75°) or less

      3MZ-FE SPORT 

      CAMBER, CASTER AND STEERING AXIS INCLINATION 3MZ-FE SPORT SPECIFICATION

      Camber Right-left error Caster Right-left error Steering axis Inclination Right-left error
      -0°46' +- 45' 2°53' +- 45' 11°33' +- 45'
      (-0.77° +- 0.75°) (2.88° +- 0.75°) (11.55°+- 0.75°)
      45' (0.75°) or less 45' (0.75°) or less 45' (0.75°) or less

      CONVERTIBLE 

      CAMBER, CASTER AND STEERING AXIS INCLINATION CONVERTIBLE SPECIFICATION

      Camber Right-left error Caster Right-left error Steering axis inclination Right-left error
      -0°44' +- 45' 2°51'+- 45' 11°31'+- 45'
      (-0.73° +- 0.75°) (2.85° +- 0.75°) (11.52°+- 0.75°)
      45' (0.75°) or less 45' (0.75°) or less 45' (0.75°) or less

      Check the suspension parts for damaged and/or worn out parts if the caster and steering axis inclination are not within the specified range after the camber has been correctly adjusted.

  7. ADJUST CAMBER 
    NOTE: Inspect toe-in after the camber has been adjusted.
    1. Remove the front wheel.
    2. Remove the 2 nuts on the lower side of the shock absorber.
      NOTE: Keep the bolts inserted.
    3. Clean the installation surfaces of the shock absorber and the steering knuckle.
    4. Temporarily install the 2 nuts.
      Fig 6: Locating Shock Absorber Nuts And Bolts
      G05130664Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Full push or pull the front axle hub in the direction of the required adjustment.
    6. Fig 7: Pushing Or Pulling Front Axle Hub In Direction Of Required Adjustment
      G05130665Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Tighten the nuts.

      Torque: 210 N*m (2,140 kgf*cm, 155 ft.*lbf) 

      NOTE: Keep the bolts from rotating and torque the nuts when installing the nuts.
    8. Install the front wheel.

      Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

    9. Check the camber.

      If the measured value is not within the specification, calculate the required adjustment amount using the formula below.

      OK: (Camber adjustment amount) = Specified range medium - measured value 

      Check installed bolts combination. Select appropriate bolts from the table below to adjust the camber to within the specified range.

      Fig 8: Identifying Camber
      G05130666Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      CAMBER, CASTER AND STEERING AXIS INCLINATION SPECIFICATION

      Move the axle toward (+) in step (e) Refer to Fig 9, table (1) (Move the axle toward positive side)
      Move the axle toward (-) in step (e) Refer to Fig 10, table (2) (Move the axle toward negative side)
      Fig 9: View Of Bolt Specification Chart
      G05130667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      The body and suspension may be damaged if the camber is not correctly adjusted according to Fig. 16 .

      NOTE: Replace the nut with a new one when replacing the bolt.
    10. Repeat the steps mentioned above. At step (), replace 1 or 2 selected bolts.

      HINT:

      Replace one bolt at a time when replacing 2 bolts.

      The body and suspension may be damaged if the camber is not correctly adjusted according to .

      Fig 10: View Of Bolt Specification Chart
      G05130668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      The body and suspension may be damaged if the camber is not correctly adjusted according to .

      NOTE: Replace the nut with a new one when replacing the bolt.
    11. Repeat the steps mentioned above. At step (), replace 1 or 2 selected bolts.

      HINT:

      Replace one bolt at a time when replacing 2 bolts.