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Service Data

WARNING: This page is about a different car, the 2007 Toyota Camry Solara. However, it is still accessible from the selected car via links, so may be relevant.
3MZ-FE ENGINE MECHANICAL - SERVICE DATA

V-Ribbed belt
New drive belt tension Cooler compressor to crankshaft 143 to 165 lbf
Vane pump 132 to 154 lbf
Used drive belt tension Cooler compressor to crankshaft 80 to 132 lbf
Vane pump 55 to 88 Lbf
Ignition timing w/ Terminals TC and CG of DLC3 connected 8 to 12°BTDC at idle
w/ Terminals TC and CG of DLC3 disconnected 7 to 24°BTDC at idle
Idle speed 630 - 730 rpm
Compression Compression pressure 1.47 MPa (15 kgf/cm 2 , 213 psi)
Minimum pressure 1.0 MPa (10.2 kgf/cm 2 , 145 psi)
Difference between each cylinder 100 kPa (1.0 kgf/cm 2 , 15 psi)
Valve clearance (cold) Intake 0.15 to 0.25 mm (0.006 to 0.010 in.)
Exhaust 0.25 to 0.35 mm (0.010 to 0.014 in.)
Intake air surge tank Maximum warpage 0.10 mm (0.0039 in.)
Intake manifold
Maximum warpage Air intake surge tank side 0.15 mm (0.0059 in.)
Cylinder head side 0.08 mm (0.0031 in.)
Exhaust manifold Maximum warpage 0.50 mm (0.0196 in.)
Camshaft
Maximum circle runout 0.06 mm (0.0024 in.)
Specified cam lobe height Intake 42.980 to 43.232 mm (1.6921 to 1.7020 in.)
Exhaust 42.960 to 43.110 mm (1.6874 to 1.6972 in.)
Camshaft Journal diameter 26.959 to 26.975 mm (1.0614 to 1.0620 in.)
Specified gear backlash 0.020 to 0.300 mm (0.0008 to 0.0118 in.)
Specified journal thrust clearance 0.040 to 0.120 mm (0.0016 to 0.0047 in.)
Specified journal oil clearance 0.025 to 0.100 mm (0.0010 to 0.0039 in.)
Cylinder head set bolt Specified outside diameter at tension portion 8.75 to 9.05 mm (0.3445 to 0.3563 in.)
Cylinder head
Maximum warpage Cylinder block side 0.05 mm (0.0020 in.)
Intake manifold side 0.10 mm (0.0039 in.)
Exhaust manifold side 0.10 mm (0.0039 in.)
Intake valve Specified overall length 94.95 to 95.45 mm (3.7382 to 3.7579 in.)
Valve stem diameter 5.470 to 5.485 mm (0.2154 to 0.2159 in.)
Minimum margin thickness 0.5 to 1.0 mm (0.020 to 0.039 in.)
Exhaust valve Specified overall length 94.90 to 95.40 mm (3.7362 to 3.7559 in.)
Valve stem diameter 5.465 to 5.480 mm (0.2152 to 0.2157 in.)
Minimum margin thickness 0.5 to 1.0 mm (0.020 to 0.039 in.)
Inner compression spring Free length 45.50 mm (1.7913 in.)
Maximum deviation 2.0 mm (0.079 in.)
Installed tension at 33.8 mm (1.331 in.) 186 to 206 N (19.0 to 21.0 kgf, 41.9 to 46.3 Lbf)
Valve guide bush
Bush inside diameter 5.510 to 5.530 mm (0.2169 to 0.2177 in.)
Specified bush oil clearance Intake 0.025 to 0.080 mm (0.0010 to 0.0031 in.)
Exhaust 0.030 to 0.100 mm (0.0012 to 0.0039 in.)
Cylinder head valve guide bush bore diameter STD 10.295 to 10.313 mm (0.4053 to 0.4060 in.)
O/S 0.05 10.345 to 10.363 mm (0.4073 to 0.4080 in.)
Bush diameter STD 10.333 to 10.344 mm (0.4068 to 0.4072 in.)
O/S 0.05 10.383 to 10.394 mm (0.4088 to 0.4092 in.)
Valve lifter
Lifter diameter 30.966 to 30.976 mm (1.2191 to 1.2195 in.)
Lifter bore diameter 31.009 to 31.025 mm (1.2208 to 1.2215 in.)
Specified oil clearance Standard 0.033 to 0.070 mm (0.0013 to 0.0028 in.)
Connecting rod
Specified thrust clearance 0.15 to 0.35 mm (0.0059 to 0.0138 in.)
Connecting rod thickness 20.80 to 20.85 mm (0.8189 to 0.8209 in.)
Specified connecting rod oil clearance 0.038 to 0.080 mm (0.0015 to 0.0031 in.)
Connecting rod bearing center wall thickness Mark 1 1.484 to 1.487 mm (0.0584 to 0.0585 in.)
Mark 2 1.487 to 1.490 mm (0.0585 to 0.0587 in.)
Mark 3 1.490 to 1.493 mm (0.0587 to 0.0588 in.)
Mark 4 1.493 to 1.496 mm (0.0588 to 0.0589 in.)
Crankshaft
Crankshaft thrust clearance 0.04 to 0.30 mm (0.0016 to 0.0118 in.)
Thrust washer thickness 1.93 to 1.98 mm (0.0760 to 0.0780 in.)
Specified main journal oil clearance No. 1 and No. 4 journals 0.014 to 0.050 mm (0.0006 to 0.0020 in.)
No. 2 and No. 3 journals 0.026 to 0.060 mm (0.0010 to 0.0024 in.)
Cylinder block main journal bore diameter (Reference) Mark 00 66.000 mm (2.5984 in.)
Mark 01 66.001 mm (2.5985 in.)
Mark 02 66.002 mm (2.5985 in.)
Mark 03 66.003 mm (2.5985 in.)
Mark 04 66.004 mm (2.5986 in.)
Mark 05 66.005 mm (2.5986 in.)
Mark 06 66.006 mm (2.5987 in.)
Mark 07 66.007 mm (2.5987 in.)
Mark 08 66.008 mm (2.5987 in.)
Mark 09 66.009 mm (2.5988 in.)
Mark 10 66.010 mm (2.5988 in.)
Mark 11 66.011 mm (2.5989 in.)
Mark 12 66.012 mm (2.5989 in.)
Mark 13 66.013 mm (2.5989 in.)
Mark 14 66.014 mm (2.5990 in.)
Mark 15 66.015 mm (2.5990 in.)
Mark 16 66.016 mm (2.5990 in.)
Main journal diameter 61.000 mm (4.1016 in.)
Main journal diameter (Reference) Mark 00 60.999 mm (4.4015 in.)
Mark 01 60.999 mm (4.4015 in.)
Mark 02 60.998 mm (4.4015 in.)
Mark 03 60.997 mm (4.4015 in.)
Mark 04 60.996 mm (4.4014 in.)
Mark 05 60.995 mm (4.4014 in.)
Mark 06 60.994 mm (4.4013 in.)
Mark 07 60.993 mm (4.4012 in.)
Mark 08 60.992 mm (4.4012 in.)
Mark 09 60.991 mm (4.4012 in.)
Mark 10 60.990 mm (4.4012 in.)
Mark 11 60.989 mm (4.4011 in.)
Mark 12 60.988 mm (4.4011 in.)
Standard main bearing center wall thickness (Reference) Mark 1 2.486 to 2.489 mm (0.0979 to 0.0980 in.)
Mark 2 2.489 to 2.492 mm (0.0980 to 0.0981 in.)
Mark 3 2.492 to 2.495 mm (0.0981 to 0.0982 in.)
Mark 4 2.495 to 2.498 mm (0.0982 to 0.0983 in.)
Mark 5 2.498 to 2.501 mm (0.0983 to 0.0985 in.)
Mark 6 2.501 to 2.504 mm (0.0985 to 0.0986 in.)
Mark 7 2.504 to 2.507 mm (0.0986 to 0.0987 in.)
Maximum circle runout 0.06 mm (0.0024 in.)
Main journal diameter 60.988 to 61.000 mm (2.4011 to 2.4016 in.)
Main journal taper and out-of-round 0.02 mm (0.0008 in.)
Crank pin diameter 52.992 to 53.000 mm (2.0863 to 2.0866 in.)
Maximum crank pin taper and out-of-round 0.02 mm (0.0008 in.)
Cylinder block Maximum warpage 0.05 mm (0.0020 in.)
Specified cylinder bore diameter 92.000 to 92.132 mm (3.6220 to 3.6272 in.)
Piston Piston diameter 91.983 to 91.967 mm (3.6202 to 3.6207 in.)
Specified oil clearance 0.033 to 0.130 mm (0.0013 to 0.0051 in.)
Connecting rod Maximum misalignment per 100 mm (3.94 in.) 0.05 mm (0.0020 in.) per 100 mm (3.94 in.)
Maximum rod twist per 100 mm (3.94 in.) 0.15 mm (0.0059 in.) per 100 mm (3.94 in.)
Bush inside diameter 22.005 to 22.014 mm (0.8663 to 0.8667 in.)
Piston pin Piston pin diameter 21.997 to 22.006 mm (0.8660 to 0.8664 in.)
Specified oil clearance 0.005 to 0.050 mm (0.0002 to 0.0020 in.)
Piston ring
Piston ring groove clearance No. 1 0.02 to 0.07 mm (0.0008 to 0.0028 in.)
No. 2 0.02 to 0.06 mm (0.0008 to 0.0024 in.)
Oil 0.03 to 0.11 mm (0.0011 to 0.0043 in.)
Specified end gap No. 1 0.30 to 0.95 mm (0.0118 to 0.0031 in.)
No. 2 0.50 to 1.05 mm (0.0008 to 0.0024 in.)
Oil (side rail) 0.15 to 1.00 mm (0.0012 to 0.0043 in.)
Connecting rod bolt Specified diameter 7.0 to 7.3 mm (0.276 to 0.287 in.)
Crankshaft bearing cap set bolt Specified diameter 7.2 to 7.6 mm (0.283 to 0.299 in.)