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Inspection Procedure

NOTE: When replacing the master cylinder solenoid, perform zero point calibration (See CALIBRATION  ).
  1. INSPECT DLC3 (DLC3 (TC) - DLC3 (CG)) 
    1. Turn the ignition switch to the ON position.
    2. Measure the voltage according to the value(s) in the table below.

      Standard voltage 

      TESTER CONNECTION AND SPECIFIED CONDITION TABLE

      Tester Connection Condition Specified Condition
      D1-13 (TC) - D1-4 (CG) Always 10 to 14 V
      Fig 1: Identifying DLC3 Connector (TC - CG)
      G05556620Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG:  Go to step  4

    OK: Go To Next Step 

  2. CHECK DTC (FOR CAN COMMUNICATION SYSTEM) 
    1. Check for CAN communication system DTC.

      Result 

      RESULT REFERENCE TABLE

      Result Proceed to
      DTC is not output A
      DTC is output B

    B: REPAIR CAN COMMUNICATION SYSTEM 

    A: Go To Next Step 

  3. CHECK ECM (DLC3 (TC) INPUT) 
    1. Using SST, connect terminal TC and CG of the DLC3.

      SST 09843-18040 

      Fig 2: Identifying DLC3 Connector (TC - CG)
      G05556620Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Check if the malfunction indicator lamp is blinking.

      OK: Malfunction indicator lamp is blinking. 

    NG: REPLACE ECM 

    OK: REPLACE MASTER CYLINDER SOLENOID  (See DISASSEMBLY )

  4. CHECK HARNESS AND CONNECTOR (ECM - DLC3 (TC)) 
    1. Turn the ignition switch off.
      Fig 3: Identifying Connector (ECM - DLC3 (TC))
      G05556618Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the ECM connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      TESTER CONNECTION AND SPECIFIED CONDITION TABLE

      Tester Connection Condition Specified Condition
      E8-23 (TC) - D1-13 (TC) Always Below 1 Ω

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go To Next Step 

  5. CHECK HARNESS AND CONNECTOR (DLC3 (CG) - BODY GROUND) 
    1. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      TESTER CONNECTION AND SPECIFIED CONDITION TABLE

      Tester Connection Condition Specified Condition
      D1-4 (CG) - Body ground Always Below 1 Ω
      Fig 4: Identifying DLC3 Connector (CG)
      G05556619Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go To Next Step 

  6. CHECK ECM (DLC3 (TC) INPUT) 
    1. Using SST, connect terminals TC and CG of the DLC3.
      Fig 5: Identifying DLC3 Connector (TC - CG)
      G05556620Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Check if the malfunction indicator lamp is blinking.

      Result 

      RESULT REFERENCE TABLE

      Result Proceed to
      Malfunction indicator lamp is blinking A
      Malfunction indicator lamp is not blinking B

    B: REPAIR OR REPLACE WIRE HARNESS OR ECM (TC AND/OR ECM CIRCUIT) 

    A: Go To Next Step 

  7. CHECK DTC (FOR CAN COMMUNICATION SYSTEM) 
    1. Check for CAN communication system DTC.

      Result 

      RESULT REFERENCE TABLE

      Result Proceed to
      DTC is not output A
      DTC is output B

    B: REPAIR CAN COMMUNICATION SYSTEM 

    A: REPLACE MASTER CYLINDER SOLENOID  (See DISASSEMBLY )