Inspection Procedure
NOTE:
When replacing the master cylinder solenoid, perform zero point calibration (See CALIBRATION
).
- INSPECT 4WD CONTROL SWITCH
- Check the select 2-4 and high-low system (See INSPECTION ).
NG: REPLACE 4WD CONTROL SWITCH
OK: Go To Next Step
- CHECK HARNESS AND CONNECTOR (4WD CONTROL SWITCH - BODY GROUND)
- Disconnect the 4WD control (4WD) switch connector.
- Measure the resistance according to the value(s) in the table below.
Standard resistance
TESTER CONNECTION AND SPECIFIED CONDITION TABLETester Connection Condition Specified Condition F11-4 (GND) - Body ground Always Below 1 Ω
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR (GND CIRCUIT)
OK: Go To Next Step
- CHECK HARNESS AND CONNECTOR (4WD CONTROL ECU - 4WD CONTROL SWITCH)
- Disconnect the 4WD control ECU (F9) connector and 4WD control (4WD) switch connector.
- Measure the resistance according to the value(s) in the table below.
Standard resistance
TESTER CONNECTION AND SPECIFIED CONDITION TABLETester Connection Condition Specified Condition F9-8 (2-4) - F11-5 (2-4) Always Below 1 Ω F9-8 (2-4) - Body ground Always 10 kΩ or higher
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go To Next Step
- CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - ECM)
- Measure the resistance according to the value(s) in the table below.
Standard resistance
TESTER CONNECTION AND SPECIFIED CONDITION TABLETester Connection Condition Specified Condition S28-26 (EXI3) - B6-8 (4WD) Always Below 1 Ω S28-26 (EXI3) - Body ground Always 10 kΩ or higher
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go To Next Step
- Measure the resistance according to the value(s) in the table below.
- CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - 4WD CONTROL ECU - ADD ACTUATOR)
- Disconnect the 4WD control ECU (F10) connector.
- Measure the resistance according to the value(s) in the table below.
Standard resistance
TESTER CONNECTION AND SPECIFIED CONDITION TABLETester Connection Condition Specified Condition S28-26 (EXI3) - F10-18 (ADD) Always Below 1 Ω S28-26 (EXI3) - A11-3 (ADD) Always Below 1 Ω S28-26 (EXI3) - Body ground Always 10 kΩ or higher
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go To Next Step
- INSPECT 4WD CONTROL ECU
- Disconnect the skid control ECU connector.
- Turn the ignition switch to the ON position.
- Measure the voltage according to the value(s) in the table below.
Standard voltage
TESTER CONNECTION AND SPECIFIED CONDITION TABLETester Connection Condition Specified Condition S28-26 (EXI3) - Body ground 4WD control (4WD) switch ON (Transfer 4WD position) Below 1.5 V S28-26 (EXI3) - Body ground 4WD control (4WD) switch ON (Transfer 2WD position) 8 to 14 V
NG: REPLACE 4WD CONTROL ECU
OK: Go To Next Step
- INSPECT ECM (4WD TERMINAL)
- Turn the ignition switch off.
- Disconnect the ECM connector.
- Turn the ignition switch to the ON position.
- Measure the voltage according to the value(s) in the table below.
Standard voltage
TESTER CONNECTION AND SPECIFIED CONDITION TABLETester Connection Condition Specified Condition E6-8 (4WD) - Body ground 4WD control (4WD) switch ON (Transfer 4WD position) Below 1.5 V 4WD control (4WD) switch ON (Transfer 2WD position) 10 to 14 V
NG: REPLACE ECM
OK: Go To Next Step
- INSPECT ADD ACTUATOR
- Measure the voltage according to the value(s) in the table below.
Standard voltage
TESTER CONNECTION AND SPECIFIED CONDITION TABLETester Connection Condition Specified Condition S28-26 (EXI3) - Body ground 4WD control (4WD) switch ON (Transfer 4WD position) Below 1.5 V 4WD control (4WD) switch ON (Transfer 2WD position) 10 to 14 V
NG: REPLACE ADD ACTUATOR
OK: REPLACE MASTER CYLINDER SOLENOID (See DISASSEMBLY )
- Measure the voltage according to the value(s) in the table below.