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Quarter Window Glass: Installation

  1. INSTALL STOPPER CUSHION 
    1. Clean the installation area.
    2. Install 4 new spacers onto the glass.
  2. INSTALL QUARTER WINDOW ASSEMBLY LH 
    1. Clean and shape the contact surface of the vehicle body.
      1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.

        HINT:

        Leave as much adhesive on the vehicle body as possible.

        Fig 1: Identifying Area For Applying Adhesive
        G04967156Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner.

        HINT:

        Even if all the adhesive has been removed, clean the vehicle body.

    2. Using a brush, coat the exposed part of the vehicle body on the vehicle side with Primer M.
      NOTE:
      • Allow the primer coating to dry for 3 minutes or more.
      • Do not coat the adhesive with Primer M.
      • Do not keep any of the opened Primer M for later use.
        Fig 2: Coating Exposed Part Of Vehicle Body On Vehicle Side With Primer M
        G04967179Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using brush or sponge, coat the edge of the glass and the contact surface with Primer G.
      COAT AREA

      A 20.0 mm (0.787 in.)
      B 26.0 mm (1.024 in.)
      C 5.0 mm (0.197 in.)

      HINT:

      If an area other than that specified is coated by accident, wipe off the primer with a clean shop rag before it dries.

      NOTE:
      • Allow the primer coating to dry for 3 minutes or more.
      • Do not keep any of the opened Primer G for later use.
        Fig 3: Coating Edge Of Glass And Contact Surface With Primer G
        G04967180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Apply adhesive (Adhesive: Part No. 08850-00801 or equivalent).
      1. Cut off the tip of the cartridge nozzle, as shown in the illustration.

        HINT:

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage timeframe 

        USAGE TIMEFRAME

        Temperature Usage Timeframe
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.
      3. Coat the glass with adhesive, as shown in the illustration.

        Specification 

        SPECIFICATION

        Area Measurement
        A 12.0 mm (0.472 in.)
        B 8.0 mm (0.315 in.)
        C 13.0 mm (0.512 in.)
        D 13.0 mm (0.512 in.)
        E 8.0 mm (0.315 in.)
        Fig 4: Identifying Primer Applying Area For Glass Edge And Contact Surface (Backside)
        G04967181Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the quarter window to the vehicle body.
      1. Hold the quarter window in place securely with protective tape or equivalent until the adhesive hardens.
        NOTE:
        • Allow the primer coating to dry for 3 minutes or more.
        • Check that the spacers are attached to the vehicle body correctly.
        • Check that the vehicle body and glass have a small gap between them.
      2. Lightly press the front surface for close contact.
      3. Using a scraper, remove any excess or protruding adhesive.
        NOTE: Do not drive the vehicle for the amount of time described in the table below.
        Fig 5: Removing Excessive Or Protruding Adhesive
        G04833955Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Minimum time 

        MINIMUM TIME

        Temperature Minimum time prior to driving vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
        Fig 6: Identifying Adhesive Area On Glass Rim
        G04967163Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CHECK FOR LEAKS AND REPAIR 
    1. Conduct a leak test after the adhesive has completely hardened.
    2. Seal any leaks with auto glass sealer.
  4. INSTALL ROOF SIDE GARNISH ASSEMBLY INNER LH 
  5. INSTALL REAR NO.2 SEAT BELT ASSEMBLY OUTER LH (w/ Rear No. 2 Seat) 
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