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Engine Assembly: Installation

  1. INSTALL DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY 
    1. Install the drive shaft heat insulator sub-assembly with the bolt and nut.

      Torque: 18 N*m (183 kgf*cm, 13 ft.*lbf) 

      Fig 1: Locating Drive Shaft Heat Insulator
      G04828768Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL EXHAUST MANIFOLD 
    1. Tighten the exhaust manifold nuts and bolts, in the order shown in the illustration, through a new gasket.

      Torque: 27 N*m (275 kgf*cm, 20 ft.lbf) 

  3. INSTALL MANIFOLD SUPPORT BRACKET 
    1. Install the manifold bracket with the 3 bolts.

      Torque: 44 N*m (449 kgf*cm, 33 ft.*lbf) 

  4. INSTALL EXHAUST MANIFOLD HEAT INSULATOR NO.1 
    1. Install the exhaust manifold insulator with the 4 bolts.
      Fig 2: Identifying Exhaust Manifold Insulator With Bolts
      G04828770Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

  5. INSTALL WIRE HARNESS CLAMP BRACKET 
    1. Install the 2 wire harness clamp brackets with the 2 bolts.

      Torque: 10 N*m (102 kgf*cm, 89 in.*lbf) 

  6. INSTALL ENGINE WIRE 
    1. Connect all the sensor connectors and wire harness clamps to the engine assembly and install the engine wire harness.
      Fig 3: Locating Exhaust Manifold Heat Insulator
      G04828767Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL BOOSTER VACUUM TUBE 
    1. Install the booster vacuum tube with the 2 bolts.

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

      Fig 4: Locating Booster Vacuum Tube
      G04828766Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL WATER BYPASS PIPE NO. 1 
    1. Install water bypass pipe No. 1 through a new gasket with the 2 bolts and 2 nuts.

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

  9. INSTALL INTAKE MANIFOLD 
    1. Install a new gasket onto the intake manifold.
      Fig 5: Locating Water Bypass Pipe
      G04828765Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Provisionally tighten the intake manifold nuts and bolts in the order shown in the illustration, and then tighten them to the specified torque.

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

    3. Connect the engine wire to the intake manifold.
      Fig 6: Identifying Engine Wire To Intake Manifold
      G04828774Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the water bypass hose to water bypass pipe No. 1.
      Fig 7: Locating Motor Body Assembly Connector
      G04828763Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the water bypass hose to the cylinder head.
    6. Connect the union to connector tube hose to the booster vacuum tube.
    7. Connect the throttle with motor body assembly connector.
  10. INSTALL OIL LEVEL GAUGE SUB-ASSEMBLY 
  11. INSTALL GENERATOR ASSEMBLY  (See INSTALLATION )
  12. INSTALL IGNITION COIL NO.1  INSTALLATION 
  13. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transaxle) 
    Fig 8: Locating Water Bypass Hose From Cylinder Head
    G04828762Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Hold the crankshaft with SST.

      SST 09960-10010 (09962-01000, 09963-01000) 

    2. Clean the 6 bolts and their holes.
      Fig 9: Holding Crankshaft With SST
      G04828759Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply adhesive to the end 2 or 3 threads of the bolts.

      Adhesive: Part No. 08833-0070, three bond 1324 or the equivalent. 

      Fig 10: Applying Adhesive To End Or Threads Of Bolts
      G04828778Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the drive plate spacer RR, drive plate and ring gear sub-assembly and drive plate spacer FR.
    5. Install and uniformly tighten the 6 bolts in several steps, in the sequence shown in the illustration.

      Torque: 88 N*m (900 kgf*cm, 65 ft.*lbf) 

      NOTE: Do not start the engine for at least 1 hour after performing the installation.
      Fig 11: Locating Ring Gear Sub-Assembly Bolts Sequence
      G04828779Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for Automatic Transaxle) 
    1. Make sure that the knock pin is installed on the engine side.
    2. Install the automatic transaxle with torque converter with the 7 bolts.

      Torque: 30 N*m (301 kgf*cm, 22 ft.*lbf) 

      CAUTION: Make sure that the torque converter rotates.
      Fig 12: Locating Automatic Transaxle With Torque Converter
      G04828758Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle) 
    1. Hold the crankshaft with SST.

      SST 09960-10010 (09962-01000, 09963-01000) 

    2. Clean the 6 bolts and their holes.
      Fig 13: Holding Crankshaft With SST
      G04828759Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply adhesive to the end 2 or 3 threads of new bolts.

      Adhesive: Part No. 08833-0070, three bond 1324 or the equivalent. 

      Fig 14: Applying Adhesive To End Or Threads Of Bolts
      G04828778Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the flywheel with the 6 bolts in the order shown in the illustration.

      Torque: 49 N*m (500 kgf*cm, 38 ft.*lbf) 

    5. Mark a paint mark on each bolt head on the engine upper side.
      Fig 15: Locating Ring Gear Sub-Assembly Bolts Sequence
      G04828779Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Tighten the bolts 90° in the sequence shown in the illustration.
      NOTE: Do not start the engine for at least 1 hour after performing the installation.
  16. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle)  (See INSTALLATION )
  17. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transaxle)  (See INSTALLATION )
  18. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transaxle)  (See INSTALLATION )
  19. INSTALL MANUAL TRANSAXLE ASSEMBLY (for Manual Transaxle)  (See INSTALLATION )
  20. INSTALL CONTROL CABLE BRACKET (for Manual Transaxle)  (See INSTALLATION )
  21. INSTALL STARTER ASSEMBLY  (See INSTALLATION )
  22. INSTALL FLYWHEEL HOUSING SIDE COVER  (See INSTALLATION )
  23. CONNECT HEATER WATER INLET HOSE A 
    Fig 16: Identifying Tighten Angle
    G04828784Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Connect heater water inlet hose A to the cylinder head.
  24. INSTALL WATER FILLER SUB-ASSEMBLY 
    1. Connect radiator hose No. 1 to the cylinder head.
    2. Install the water filler sub-assembly with the 2 nuts.

      Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

    3. Connect radiator hose No. 1 to the water filler.
  25. INSTALL FUEL TUBE SUB-ASSEMBLY 
    1. Connect the fuel tube connector and pipe and install fuel pipe clamp No. 2.
      CAUTION: Align the fuel tube connector with the pipe, then push the fuel tube connector in until the retainer makes a click sound. If the connection is tight, apply a small amount of engine oil to the tip of the pipe. After connecting, pull the pipe and connector to make sure that they are securely connected.
      Fig 17: Identifying Fuel Pipe Clamp
      G04828756Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL VENTILATION HOSE NO. 2 
    1. Install ventilation hose No. 2 with the clip.
  27. INSTALL VENTILATION HOSE 
    1. Install the ventilation hose with the clip.
  28. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY 
    1. Install the engine moving control rod with the through bolt.

      Torque: 120 N*m (1,224 kgf*cm, 89 ft.*lbf) 

    2. Remove the 2 bolts and remove the 2 engine hangers.
    3. Install the oxygen sensor wiring bracket with the bolt.

      Torque: 60 N*m (612 kgf*cm, 44 ft.*lbf) 

    4. Install the radio setting condenser with the bolt.

      Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) 

  29. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE (for Hatchback) 
    1. Set the engine assembly with transaxle and front suspension crossmember on the engine lifter.
    2. Operate the engine lifter and lift the engine assembly with transaxle and front suspension crossmember to the position where the engine mounting insulators RH and LH can be installed.
      Fig 18: Identifying Engine Lifter
      G04828751Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the engine mounting insulator LH with the through bolt and nut.

      Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

      Fig 19: Locating Engine Mounting Insulator LH
      G04828753Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the engine mounting insulator RH with the 5 bolts and nut.

      Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) for Bolt A 52 N*m (530 kgf*cm, 38 ft.*lbf) for Bolt B 52 N*m (530 kgf*cm, 38 ft.*lbf) for Nut C 

    5. Operate the engine lifter and provisionally install the front suspension crossmember onto the vehicle with the 6 bolts.
      Fig 20: Identifying Engine Mounting Insulator RH With Bolts And Nut
      G04828788Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Insert SST into the datum holes in the front suspension crossmember RH and LH alternately and tighten bolts A, B and C on both sides in several sequences.

      SST 09670-00010 

      Torque: 70 N*m (714 kgf*cm, 52 ft.*lbf) for Bolt A 160 N*m (1,631 kgf*cm, 118 ft.*lbf) for Bolt B 95 N*m (969 kgf*cm, 70 ft.*lbf) for Bolt C 

      CAUTION:
      • Insert SST into the datum hole vertically.
      • If impossible to insert SST vertically, loosen all the bolts and then insert SST again.
        Fig 21: Identifying SST Into Datum Holes In Front Suspension Crossmember (1 Of 2)
        G04828789Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Fig 22: Identifying SST Into Datum Holes In Front Suspension Crossmember (2 Of 2)
        G04828790Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (for Sedan) 
    1. Set the engine assembly with transaxle and front suspension crossmember on the engine lifter.
    2. Operate the engine lifter and lift the engine assembly with transaxle and front suspension crossmember to the position where the engine mounting insulators RH and LH can be installed.
      Fig 23: Identifying Engine Lifter
      G04828751Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the engine mounting insulator LH with the through bolt and nut.

      Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

      Fig 24: Locating Engine Mounting Insulator LH
      G04828753Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the engine mounting insulator RH with the 5 bolts and nut.

      Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

      Fig 25: Locating Engine Mounting Insulator RH
      G04828752Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Operate the engine litter and provisionally install the engine assembly with transaxle and front suspension crossmember onto the vehicle with the 6 bolts.
    6. Insert SST into the datum holes of the front suspension crossmember RH and LH alternately and tighten bolts A, B and C on both sides in several sequences.
      Fig 26: Identifying SST Into Datum Holes In Front Suspension Crossmember (1 Of 2)
      G04828789Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      SST 09670-00010 

      Torque: 70 N*m (714 kgf*cm, 52 ft.*lbf) for Bolt A 160 N*m (1,631 kgf*cm, 118 ft.*lbf) for Bolt B 95 N*m (969 kgf*cm, 70 ft.*lbf) for Bolt C 

      CAUTION:
      • Insert SST into the datum hole vertically.
      • If impossible to insert SST vertically, loosen all the bolts and then insert SST again.
        Fig 27: Identifying SST Into Datum Holes In Front Suspension Crossmember (2 Of 2)
        G04828790Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT (for Automatic Transaxle) 
    1. Tighten the 6 torque converter set bolts.

      Torque: 27 N*m (275 kgf*cm, 20 ft.*lbf) 

  32. INSTALL FLYWHEEL HOUSING UNDER COVER 
  33. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH  (See INSTALLATION )
  34. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH  (See INSTALLATION )
  35. INSTALL FRONT AXLE ASSEMBLY LH  (See INSTALLATION )
  36. INSTALL FRONT AXLE ASSEMBLY RH  (See INSTALLATION )
    Fig 28: Locating Torque Converter Set Bolts
    G04828750Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. INSTALL FRONT STABILIZER LINK ASSEMBLY LH  (See INSTALLATION )
  38. INSTALL FRONT STABILIZER LINK ASSEMBLY RH  (See INSTALLATION )
  39. INSTALL FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO. 1 LH  (See INSTALLATION )
  40. INSTALL FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO. 1 RH  (See INSTALLATION )
  41. INSTALL TIE ROD END SUB-ASSEMBLY LH  (See INSTALLATION )
  42. INSTALL TIE ROD END SUB-ASSEMBLY RH  (See INSTALLATION )
  43. INSTALL SPEED SENSOR FRONT LH (w/ ABS)  (See INSTALLATION )
  44. INSTALL SPEED SENSOR FRONT RH (w/ ABS)  (See INSTALLATION )
  45. INSTALL FRONT AXLE HUB LH NUT  (See INSTALLATION )
  46. INSTALL FRONT AXLE HUB RH NUT  (See INSTALLATION )
  47. INSTALL EXHAUST PIPE ASSEMBLY FRONT  (See INSTALLATION )
  48. INSTALL HEATED OXYGEN SENSOR  (See INSTALLATION )
  49. INSTALL CONSOLE BOX ASSEMBLY REAR  (See INSTALLATION )
  50. INSTALL CONSOLE BOX REAR COVER (for Hatchback)  INSTALLATION 
  51. INSTALL SHIFTING HOLE COVER SUB-ASSEMBLY (for Manual Transaxle)  INSTALLATION 
  52. INSTALL CONSOLE BOX CARPET (for Sedan)  INSTALLATION 
  53. INSTALL CONSOLE UPPER REAR PANEL SUB-ASSEMBLY (for Sedan)  (See INSTALLATION )
  54. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY (for Sedan)  (See INSTALLATION )
  55. INSTALL INSTRUMENT PAD LOWER LH (for Sedan)  (See INSTALLATION )
  56. INSTALL INSTRUMENT PANEL FINISH PANEL END LH (for Sedan)  (See INSTALLATION )
  57. INSTALL INSTRUMENT PANEL FINISH PANEL LOWER CENTER (for Sedan)  (See INSTALLATION )
  58. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) 
  59. INSTALL STEERING COLUMN HOLE COVER SUB-ASSEMBLY NO. 1  (See INSTALLATION )
  60. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY  (See INSTALLATION )
  61. INSTALL COLUMN HOLE COVER SILENCER SHEET  (See INSTALLATION )
  62. CONNECT ENGINE WIRE 
    1. Install the earth wire of the engine room wire harness with the bolt.
      Fig 29: Locating Engine Room Wire Harness Bolt
      G04828749Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the 2 engine wire harness connectors and wire harness clamp to the engine room junction block.
      Fig 30: Identifying Connectors And Clamp From Engine Room Junction Block
      G04828748Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the engine wire harness connector to the ECM.
  63. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY (for Manual Transaxle)  (See INSTALLATION )
  64. INSTALL WITH PULLEY COMPRESSOR ASSEMBLY (w/ Air Conditioning System)  (See INSTALLATION )
  65. INSTALL FAN AND GENERATOR V BELT (See INSTALLATION  )
  66. ADJUST FAN AND GENERATOR V BELT (See INSTALLATION  )
  67. CONNECT FUEL TUBE SUB-ASSEMBLY 
    Fig 31: Disconnecting Connector Of Engine Control Computer
    G04828747Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Connect the fuel tube connector and fuel pipe, and install fuel pipe clamp No. 1.
      CAUTION: Align the fuel tube connector with the pipe, then push the fuel tube connector in until the retainer makes a click sound. If the connection is tight, apply a small amount of engine oil to the tip of the pipe. After connecting, pull the pipe and connector to make sure that they are securely connected.
      Fig 32: Identifying Fuel Pipe Clamp
      G04828745Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  68. CONNECT HEATER WATER INLET HOSE A 
    1. Connect heater water inlet hose A to the heater unit.
      Fig 33: Locating Heater Water Inlet Hose From Heater Unit
      G04828744Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  69. CONNECT HEATER WATER OUTLET HOSE A (FROM HEATER UNIT) 
    1. Connect heater water outlet hose A to the heater unit.
  70. CONNECT UNION TO CHECK VALVE HOSE 
    1. Connect the union to check valve hose to the booster vacuum tube.
  71. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY (for Automatic Transaxle)  (See INSTALLATION )
  72. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle)  (See INSTALLATION )
    Fig 34: Locating Heater Water Outlet Hose From Heater Unit
    G04828743Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  73. INSTALL CYLINDER HEAD COVER NO. 2  INSTALLATION 
  74. CONNECT OIL COOLER INLET HOSE (for Automatic Transaxle) 
    1. Connect the oil cooler inlet hose with the clip.
      Fig 35: Locating Oil Cooler Inlet Hose
      G04828742Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  75. CONNECT OIL COOLER OUTLET HOSE (for Automatic Transaxle) 
    1. Connect the oil cooler outlet hose with the clip.
      Fig 36: Locating Oil Cooler Outlet Hose
      G04828741Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  76. CONNECT RADIATOR HOSE NO. 2 
    1. Connect radiator hose No. 2 to the water inlet.
      Fig 37: Locating Radiator Hose From Water Inlet
      G04828740Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  77. CONNECT RADIATOR RESERVOIR TANK HOSE 
    1. Connect the radiator reservoir tank hose to the water filler.
      Fig 38: Locating Radiator Reservoir Tank Hose From Water Filler
      G04828739Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  78. CONNECT RADIATOR HOSE NO. 3 
    1. Connect radiator hose No. 3 to the water filler.
      Fig 39: Locating Radiator Hose From Water Filler
      G04828738Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  79. INSTALL BATTERY CARRIER 
    1. Install the battery carrier with the 5 bolts.

      Torque: 17 N*m (173 kgf*cm, 13 ft.*lbf) 

    2. Install the clamp.
      Fig 40: Locating Battery Carrier
      G04828737Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  80. INSTALL AIR CLEANER BRACKET 
    1. Install the air cleaner bracket with the 2 bolts.

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

    2. Connect the wire harness clamp to the air cleaner bracket.
      Fig 41: Locating Air Cleaner Bracket
      G04828736Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  81. INSTALL AIR CLEANER ASSEMBLY 
    1. Install the air cleaner case with air cleaner inlet No. 1 with the 2 bolts.

      Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) 

    2. Connect the wire harness to the air cleaner case.
    3. Install the air cleaner element.
      Fig 42: Locating Air Cleaner Hose Clamp
      G04828735Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install and lock the air cleaner cap and the air cleaner hose and then tighten the air cleaner hose clamp.

      Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) 

    5. Connect the ventilation hose to the air cleaner hose.
    6. Connect the vacuum switching valve connector and the wire harness clamp.
    7. Connect the fuel vapor feed hose and fuel vapor feed hose No. 1 to the vacuum switching valve assembly.
    8. Connect the intake air flow meter connector and the wire harness clamp.
      Fig 43: Locating Intake Air Flow Meter Connector And Wire Harness Clamp
      G04828734Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  82. INSTALL COWL TOP PANEL OUTER (for Hatchback) 
    1. Install the cowl top panel with the 9 bolts.

      Torque: 6.5 N*m (66 kgf*cm, 58 ft.*lbf) 

      Fig 44: Locating Cowl Top Panel Outer
      G04828730Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the wire harness clamp.
      Fig 45: Identifying Wire Harness Clamp
      G04828729Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  83. INSTALL COWL TOP PANEL OUTER (for Sedan) 
    1. Install the cowl top panel outer with the 8 bolts.

      Torque: 6.5 N*m (66 kgf*cm, 58 in.*lbf) 

      Fig 46: Locating Cowl Top Panel Outer
      G04828733Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the cowl top to cowl inner brace with the 2 bolts.

      Torque: 6.5 N*m (66 kgf*cm, 58 in.*lbf) 

      Fig 47: Locating Cowl Top To Cowl Inner Brace
      G04828732Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the wire harness clamp.
      Fig 48: Identifying Wire Harness Clamp
      G04828731Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  84. INSTALL COWL TO REGISTER DUCT SUB-ASSEMBLY NO. 2 (for Hatchback) 
    1. Engage the claw and install cowl to register duct No. 2.
      Fig 49: Identifying Cowl To Register Duct Sub-Assembly
      G04828727Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  85. INSTALL FRONT AIR SHUTTER SEAL RH (for Sedan) 
    1. Engage the 3 claws to install the front air shutter seal RH.
  86. INSTALL FRONT WIPER MOTOR AND LINK  (See INSTALLATION )
  87. INSTALL COWL TOP VENTILATOR LOUVER LH (for Hatchback)  (See INSTALLATION )
  88. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for Hatchback)  (See INSTALLATION )
  89. INSTALL HOOD TO COWL TOP SEAL (for Hatchback)  (See INSTALLATION )
  90. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for Sedan)  (See INSTALLATION )
  91. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY LH (for Sedan)  (See INSTALLATION )
  92. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY RH (for Sedan)  (See INSTALLATION )
    Fig 50: Identifying Front Air Shutter Seal Claws
    G04828449Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  93. INSTALL FRONT WIPER ARM LH  (See INSTALLATION )
  94. INSTALL FRONT WIPER ARM RH  (See INSTALLATION )
  95. INSTALL FRONT WIPER ARM HEAD CAP  (See INSTALLATION )
  96. INSTALL BATTERY TRAY 
  97. INSTALL BATTERY 
    1. Install the battery onto the vehicle with the battery clamp.

      Torque: 3.5 N*m (36 kgf*cm, 31 in.*lbf) 

    2. Connect the cable to the battery terminal.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  98. ADD ENGINE COOLANT  (See REPLACEMENT )
  99. ADD AUTOMATIC TRANSAXLE FLUID (for Automatic Transaxle)  (See INSTALLATION )
  100. INSPECT AUTOMATIC TRANSAXLE FLUID (for Automatic Transaxle)  (See ON-VEHICLE INSPECTION )
  101. ADD MANUAL TRANSAXLE OIL (for Manual Transaxle) 
  102. INSPECT MANUAL TRANSAXLE OIL (for Manual Transaxle)  (See ON-VEHICLE INSPECTION )
  103. INSPECT FAN AND GENERATOR V BELT (See INSTALLATION  )
  104. CHECK FOR FUEL LEAKAGE  ON-VEHICLE INSPECTION 
  105. CHECK FOR ENGINE OIL LEAKAGE 
  106. CHECK FOR EXHAUST GAS LEAKAGE 
  107. CHECK FOR ENGINE COOLANT LEAKAGE  (See ON-VEHICLE INSPECTION )
  108. INSTALL ENGINE UNDER COVER RH 
  109. INSTALL ENGINE UNDER COVER LH 
  110. INSTALL FRONT WHEELS 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  111. INSPECT IGNITION TIMING (See ENGINE  )
  112. INSPECT ENGINE IDLING SPEED (See ON-VEHICLE INSPECTION  )
  113. INSPECT CO/HC (See ON-VEHICLE INSPECTION  )
  114. INSPECT FRONT WHEEL ALIGNMENT 
  115. INSPECT ABS SENSOR SIGNAL (w/ ABS) 
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