Service Data
for 1.6 kW Type:
STARTING FOR 1.6 KW TYPE - SERVICE DATA
| Starter assembly | Specified current: 90 A or less at 11.5 V |
| Starter armature assembly | Standard resistance: Segments: Below 1 Ω Segment - Coil core: 10 kΩ or higher |
| Standard length: 3.1 mm (0.122 in.) Maximum length: 3.8 mm (0.150 in.) |
|
| Starter commutator end frame assembly | Standard length: 9.0 mm (0.354 in.) Minimum length: 4.0 mm (0.158 in.) |
| Standard resistance: Positive (+) brush - Negative (-) brush: 10 kΩ or higher |
|
| Repair service starter kit | Standard resistance: Terminal 50 - Terminal C: Below 1 Ω |
| Standard resistance: Terminal 50 - Switch body: Below 2 Ω |
|
| Snap ring length | Maximum length: 5.0 mm (0.197 in.) |
| Starter relay | 3 - 5:10 kΩ or higher (When battery voltage is not applied to terminals 1 and 2) 3 - 5: Below 1Ω (When battery voltage is applied to terminals 1 and 2) |
| ACC relay (Main body ECU) |
DD47 - DD8:10 kΩ or higher (When battery voltage is not applied between DD45 and DD62) DD47 - DD8: Below 1Ω (When battery voltage is applied between DD45 and DD62) |
| ACC cut relay | 3 - 4: Below 1Q(When battery voltage is not applied to terminals 1 and 2) 3-4: 10 kΩ or higher (When battery voltage is applied to terminals 1 and 2) |
for 2.0 kW Type:
STARTING FOR 2.0 KW TYPE - SERVICE DATA
| Starter assembly | Specified current: 100 A or less at 11.5 V |
| Starter armature assembly | Standard resistance: Commutator - Commutator: Below 1 Ω Commutator - Armature: 10 kΩ or higher |
| Standard diameter: 35.0 mm (1.38 in.) Minimum diameter: 34.0 mm (1.34 in.) Standard undercut depth: 0.7 mm (0.0276 in.) Minimum undercut depth: 0.2 mm (0.00787 in.) Maximum circle runout: 0.05 mm (0.00197 in.) |
|
| Brush length | Standard brush length: 15.0 mm (0.591 in.) Minimum brush length: 9.0 mm (0.354 in.) |
| Starter brush holder assembly | Standard resistance: Positive brush holder - Negative brush holder: 10 kΩ or higher |
| Standard spring installed load: 22 to 28 N (2 to 3 kgf, 4.8 to 6.2 lbf) Minimum spring installed load: 13 N (1 kgf, 2.9 lbf) |
|
| Starter yoke assembly | Standard resistance: Terminal C - Brush: Below 1 Ω |
| Standard resistance: Shunt coil terminal (A) - Shunt coil terminal (B): 1.5 to 1.9 Ω |
|
| Magnet starter switch assembly | Standard resistance: Terminal 50 - Terminal C: Below 1 Ω |
| Standard resistance: Terminal 50 - Switch body: Below 2 Ω |
|
| Starter relay | 3 - 5:10 kΩ or higher (When battery voltage is not applied to terminals 1 and 2) 3 - 5: Below 1Ω (When battery voltage is applied to terminals 1 and 2) |
| ACC relay (Main body ECU) |
DD47 - DD8:10 kΩ or higher (When battery voltage is not applied between DD45 and DD62) DD47 - DD8: Below 1Ω (When battery voltage is applied between DD45 and DD62) |
| ACC cut relay | 3 - 4: Below 1Ω (When battery voltage is not applied to terminals 1 and 2) 3 - 4:10 kΩ or higher (When battery voltage is applied to terminals 1 and 2) |