Windshield Glass: Installation

1. Apply Primer G to the glass where the spacers will be installed.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
2. Install 2 new stoppers onto the glass as shown in the illustration.
   Fig 1: Identifying Length Between Ceramic Notch And Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard measurement 

   NO. 2 WINDSHIELD GLASS STOPPER
   
   

   Area	Specified Condition
   a	8.5 mm (0.334 in.)

1. Install 2 new stoppers to the vehicle body as shown in the illustration.

Fig 2: Identifying No. 1 Windshield Glass Stopper

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply Primer G to the glass where the glass adhesive dams will be installed.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
2. Remove the peeling paper from the adhesive part of the dam. While aligning the dam to the ceramic notch and dam reference line, install the dam (adhesive side) to the glass (Primer G area).
   Fig 3: Identifying Window Glass Adhesive Dam

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard measurement 

   WINDOW GLASS ADHESIVE DAM
   
   

   Area	Specified Condition
   a	29.2 mm (1.15 in.)

1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
2. Install the windshield outside moulding, as shown in the illustration.
   Fig 4: Identifying Windshield Outside Moulding

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Do not drive the vehicle for the amount of time written in the table below.

   Usage time frame 

   USAGE TIME FRAME
   
   

   Temperature	Usage Time Frame
   35°C (95°F)	15 minutes
   20°C (68°F)	1 hour 40 minutes
   5°C (41°F)	8 hours

1. Using a brush, apply Primer M to the exposed part of the vehicle body.
   Fig 5: Applying Primer M To Exposed Part Of Vehicle Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Do not apply primer to the adhesive.
   • Throw away any leftover primer.
   • Do not apply too much primer.
2. Using a brush or sponge, apply Primer G to the contact surface of the glass.
   Fig 6: Applying Primer G To Contact Surface

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT:

   If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer.

   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
3. Apply adhesive to the glass.

   Adhesive: 

   Toyota Genuine Windshield Glass Adhesive or equivalent 

   1. Cut off the tip of the cartridge nozzle as shown in the illustration.

      HINT:

      After cutting off the tip, use all adhesive within the time written in the table below.

      Usage time frame 

      USAGE TIME FRAME
      
      

      Temperature	Usage Time Frame
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with the cartridge.
   3. Apply adhesive to the glass as shown in the illustration.
      Fig 7: Identifying Adhesive To Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard measurement 

      STANDARD MEASUREMENT
      
      

      Area	Specified Condition
      a	12.0 mm (0.472 in.)
      b	8.0 mm (0.315 in.)
      c	4.0 mm (0.157 in.)

4. Install the glass to the vehicle body.
   1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.
   Fig 8: Aligning Matchmarks To Position Glass
   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.
      NOTE:

      • Check that the stoppers are attached to the vehicle body correctly.
      • Check that the vehicle body and glass have a small gap between them.
   3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.
5. w/ Windshield Deicer:

   Install the clip and connect the connector.

1. Install the windshield outside moulding, as shown in the illustration.
2. Apply Primer G to the windshield outside moulding area "a" shown in the illustration.
Fig 9: Applying Primer G To Windshield Outside Moulding Area "a"
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Conduct a leak test after the adhesive has completely hardened.
2. Seal any leaks with auto glass sealer.

HINT:

Use the same procedures described for the LH side.

HINT:

Use the same procedures described for the LH side.

1. Return the roof headlining to its original position.

1. for Regular Cab, for Double Cab: Install the assist grip (see INSTALLATION ).
2. for CrewMax:

   Install the assist grip (see INSTALLATION ).

1. for Regular Cab:

   Install the visor holder (see INSTALLATION ).

2. for Double Cab, w/o illumination:

   Install the visor holder (see INSTALLATION ).

3. for CrewMax, w/o Illumination:

   Install the visor holder (see INSTALLATION ).

1. for Regular Cab:

   Install the visor (see INSTALLATION ).

2. for Double Cab:

   Install the visor (see INSTALLATION ).

3. for CrewMax:

   Install the visor (see INSTALLATION ).

HINT:

Use the same procedures described for the LH side.

1. for Short Type:

   Install the roof console box (see INSTALLATION ).

2. for Long Type:

   Install the roof console box (see INSTALLATION ).

1. w/ EC Mirror:

   Install the inner rear view mirror (see INSTALLATION ).

2. w/o EC Mirror:

   Install the inner rear view mirror (see INSTALLATION ).