BACK WINDOW GLASS (for CrewMax): Installation

HINT:

A bolt without a torque specification is shown in the standard bolt chart (see SPECIFIED TORQUE FOR STANDARD BOLTS ).

1. INSTALL UPPER CAB REAR PILLAR PLATE LH 
   1. Align the positioning hole with the claw, and install the upper plate with the 4 bolts as shown in the illustration.
   Fig 1: Identifying Upper Cab Rear Pillar Plate LH Bolts
   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. INSTALL UPPER CAB REAR PILLAR PLATE RH 

   HINT:

   Use the same procedures described for the LH side.

3. INSTALL BACK WINDOW OUTSIDE MOULDING 
   1. Install the outside moulding with the 3 clips.
      Fig 2: Identifying Back Window Outside Moulding Clips

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Using an air riveter or hand riveter with a nose piece, install the back window outside moulding with 16 new rivets.
      Fig 3: Installing Back Window Outside Moulding With Rivets Using Air Rivets

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      If the rivet cannot be cut, pull it once and cut it.

      NOTE:

      • Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.
        Fig 4: Identifying Correct And Incorrect Position Of Riveter And Mandrel

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 5: Identifying Correct And Incorrect Position Of Riveter
      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • Confirm that the rivets are seated properly against the moulding.
      • Do not tilt the riveter when installing the rivet to the moulding.
      • Do not leave any space between the rivet head and moulding.
      • Do not leave any space between the moulding and door frame. Firmly hold together the 2 items while installing the rivet.
        Fig 6: Identifying Correct And Incorrect Position Of Riveter

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. INSTALL BACK DOOR POWER WINDOW REGULATOR MOTOR 
   1. Install the drum and wire guide to the motor.
   Fig 7: Installing Drum And Wire Guide From Motor
   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Install the cover with the 2 screws.
   3. Apply MP grease to the rotating areas of the regulator motor.
   4. Install the motor with the 2 nuts.

      Torque: 5.9 N*m (60 kgf*cm, 52 in.*lbf) 

      Fig 8: Installing Motor Nuts

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. INSTALL BACK DOOR POWER WINDOW REGULATOR SUB-ASSEMBLY 
   1. Apply MP grease to the sliding and rotating parts of the window regulator.
      Fig 9: Applying MP Grease Area To Sliding And Rotating Parts Of Window Regulator

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Do not apply grease to the spring of the window regulator.
   2. Temporarily install the window regulator by attaching the 3 upper claws.
      Fig 10: Identifying Window Regulator Upper Claws

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Loosely install the bolts onto the window regulator.
      NOTE: Be careful not to drop and deform the window regulator.
   4. Tighten the 7 bolts in the order shown in the illustration.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

      Fig 11: Tightening Back Door Power Window Regulator Bolts In Sequence

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. INSTALL BACK WINDOW GLASS 
   1. Temporarily install the back window glass to the window regulator with the 4 bolts.
   2. Tighten the 4 bolts in the order shown in the illustration.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

      NOTE: Do not damage the back window glass.
      Fig 12: Tightening Back Window Glass Bolts In Sequence

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Connect the 2 defogger connectors labeled A.
7. INSTALL BACK DOOR GLASS RUN 
   1. Install the glass run.
      Fig 13: Identifying Back Door Glass Run

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. INSTALL INNER BACK DOOR GLASS WEATHERSTRIP 
   1. Install the inner weatherstrip.
      Fig 14: Identifying Inner Back Door Glass Weatherstrip Assembly

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. INSTALL OUTER BACK DOOR GLASS WEATHERSTRIP ASSEMBLY 
   1. Install the outer weatherstrip with the 9 clips.
      Fig 15: Identifying Outer Weatherstrip Clips

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. INSTALL BACK DOOR SERVICE HOLE COVER 
    1. Slide the cover to the right to engage the retainer labeled A.
    2. Attach the claw labeled B to the body.
    3. Install the 12 bolts and nut.
    4. Install the back window regulator connector labeled C.
       Fig 16: Identifying Back Door Cover Claws And Retainer

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
11. INSTALL ROOF HEADLINING ASSEMBLY 
    1. Return the roof headlining to its original position. Refer to the following procedures (see INSTALLATION ).
12. INSTALL ASSIST GRIP PLUG  (See INSTALLATION )
13. INSTALL ASSIST GRIP SUB-ASSEMBLY  (See INSTALLATION )
14. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY LH  (See INSTALLATION )
15. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY RH  (See INSTALLATION )
16. INSTALL LOWER QUARTER TRIM PANEL ASSEMBLY LH  (See INSTALLATION )
17. INSTALL LOWER QUARTER TRIM PANEL ASSEMBLY RH  (See INSTALLATION )
18. INSTALL BACK PANEL TRIM LH  (See INSTALLATION )
19. INSTALL BACK PANEL TRIM RH  (See INSTALLATION )
20. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH 
21. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH 
22. INSTALL REAR DOOR SCUFF PLATE LH  (See INSTALLATION )
23. INSTALL REAR DOOR SCUFF PLATE RH  (See INSTALLATION )
24. INSTALL REAR SEAT ASSEMBLY LH  (See INSTALLATION )
25. INSTALL REAR SEAT ASSEMBLY RH  (See INSTALLATION )
26. INSTALL REAR ROOF DRIP SIDE FINISH MOULDING LH  (See INSTALLATION )
27. INSTALL REAR ROOF DRIP SIDE FINISH MOULDING RH 

    HINT:

    Use the same procedures described for the LH side.

28. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE: Some systems need to be initialized after the cable is reconnected (see INITIALIZATION ).