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Throttle Body: Installation

  1. INSTALL THROTTLE WITH MOTOR BODY ASSEMBLY 
    1. Install a new gasket onto the intake manifold.
      Fig 1: Installing Gasket Onto Intake Manifold
      G05198415Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    2. Install the throttle with motor body with the 2 bolts and 2 nuts.

      Torque: 9 N*m (92 kgf*cm, 80 in.*lbf) 

      Fig 2: Installing Throttle With Motor Body With Bolts And Nuts
      G05198414Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    3. Connect the water by-pass hose.
    4. Connect the water by-pass hose No. 2.
    5. Connect the throttle motor connector.
      Fig 3: Connecting Water By-Pass Hose
      G05198413Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  2. INSTALL INTAKE AIR CONNECTOR 
    1. Install the intake air connector with the 3 bolts.

      Torque: 8 N*m (82 kgf*cm, 71 in.*lbf) 

    2. Tighten the 2 hose clamp bolts.

      Torque: 5 N*m (51 kgf*cm, 44 in.*lbf) 

      Fig 4: Installing Intake Air Connector With Bolts
      G05198412Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    3. Connect the vacuum hose.
      Fig 5: Connecting Vacuum Hose
      G05198411Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    4. Connect the ventilation hose No. 2.
      Fig 6: Connecting Ventilation Hose
      G05198410Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    5. Connect the vacuum hose.
    6. Engage the wire harness clamp.
    7. Connect the pressure sensor connector.
  3. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf) 

  4. ADD ENGINE COOLANT  (See REPLACEMENT )
  5. CHECK FOR ENGINE COOLANT LEAKAGE  (See ON-VEHICLE INSPECTION )
    Fig 7: Disconnecting Pressure Sensor Connector
    G05198409Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  6. INSTALL ENGINE UNDER COVER SUB-ASSEMBLY NO.1 (for 4WD and Pre-Runner)