Windshield Glass: Installation

1. Using a scraper, remove the damaged stoppers, dam and adhesive stuck to the windshield glass.
2. Clean the outer circumference of the windshield glass with white gasoline.
   NOTE:

   • Do not touch the windshield glass surface after cleaning it.
   • Even if using a new windshield glass, clean the windshield glass with white gasoline.
     Fig 1: Removing Damaged Stoppers, Dam And Adhesive Stuck To Windshield Glass Using Scrapper

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Clean and shape the contact surface of the vehicle body.
   1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
      NOTE: Be careful not to damage the vehicle body.

      HINT:

      Leave as much adhesive on the vehicle body as possible.

      Fig 2: Cutting Away Rough Adhesive On Contact Surface Of Vehicle Body

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Clean the contact surface of the vehicle body with a shop rag saturated with cleaner.

      HINT:

      Even if all the adhesive has been removed, clean the vehicle body.

1. Apply Primer G to the installation part of the stoppers.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover Primer G.
   • Do not apply too much Primer G.
2. Install 2 new stoppers onto the windshield glass, as shown in Fig 3.

   Specification 

   WINDSHIELD GLASS AREA MEASUREMENT
   
   

   Area	Measurement
   A	40 mm (1.575 in.)
   B	9.4 mm (0.37 in.)
   C	12.5 mm (0.482 in.)

   Fig 3: Installing New Stoppers Onto Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install 2 new stoppers onto the vehicle body, as shown in Fig 4.

1. Apply Primer G to the illustration part of the dam.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover Primer G.
   • Do not apply too much Primer G.
     Fig 4: Installing New Stoppers Onto Vehicle Body

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install 3 new dams. Install the 3 new dams by applying double-sided tape all the way around the windshield glass except where the stoppers are installed, as shown in Fig 5.
   Fig 5: Installing New Dams

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Specification 

   WINDSHIELD GLASS AREA MEASUREMENT
   
   

   Area	Measurement
   a	7.0 mm (0.276 in.)
   b	30.9 mm (1.217 in.)

1. Position the windshield glass.
   1. Using suction cups, place the windshield glass in the correct position.
   2. Check that the whole contact surface of the windshield glass rim is perfectly even.
   3. Place matchmarks over the windshield glass and vehicle body.
      NOTE: Check that the stoppers are attached to the vehicle body correctly.

      HINT:

      When reusing the windshield glass, check and correct the matchmark positions.

   4. Using suction cups, remove the windshield glass.
      Fig 6: Placing Matchmarks Over Windshield Glass & Vehicle Body

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a brush, apply Primer M to the exposed part of the vehicle body.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Do not apply Primer M to the adhesive.
   • Throw away any leftover Primer M.
   • Do not apply too much Primer M.
     Fig 7: Applying Primer M To Exposed Part Of Vehicle Body Using Brush

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a brush or sponge, apply Primer G to the edge of the windshield glass and contact surface.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover Primer G.
   • Do not apply too much Primer G.

   HINT:

   If Primer G is applied to any areas other than that which is specified, wipe off the primer with a clean shop rag before it dries.

   Fig 8: Applying Primer G To Edge Of Windshield Glass & Contact Surface Using Brush

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Apply adhesive.

   Adhesive: Part No. 08850-00801 or equivalent 

   1. Cut off the tip of the cartridge nozzle, as shown in Fig 9.

      HINT:

      After cutting off the tip, use all adhesive within the times indicated in TEMPERATURE REFERENCE TABLE .

      Usage time frame 

      TEMPERATURE REFERENCE TABLE
      
      

      Temperature	Usage Time Frame
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with the cartridge.
   3. Apply adhesive to the windshield glass as shown in Fig 9.

      Specification 

      WINDSHIELD GLASS AREA MEASUREMENT
      
      

      Area	Measurement
      a	8 mm (0.315 in.)
      b	12 mm (0.472 in.)
      c	3 mm (0.118 in.)
      d	26.9 mm (1.059 in.)

      Fig 9: Applying Adhesive To Windshield Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the windshield glass onto the vehicle body.
   1. Using suction cups, position the windshield glass so that the matchmarks are aligned. Press it in gently along the rim
      NOTE:

      • Allow the primer to dry for 3 minutes or more.
      • Check that the stoppers are attached to the vehicle body correctly.
      • Check that the vehicle body and windshield glass have a small gap between them.
   2. Lightly press the front surface of the windshield glass to ensure that the windshield glass is securely fitted to the vehicle body.
      Fig 10: Placing Matchmarks Over Windshield Glass & Vehicle Body

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Using a scraper, remove any excessive or protruding adhesive.

      HINT:

      Apply adhesive to the windshield glass rim.

      Fig 11: Removing Excessive Or Protruding Adhesive Using Scrapper

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, apply Primer G to the edge of the windshield glass and contact surface.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover Primer G.
   • Do not apply too mush Primer G.
2. Install the windshield upper molding outer before the adhesive dries.
   NOTE: Do not drive vehicle for the amount of time indicated in TEMPERATURE SPECIFICATION .

   Minimum time 

   TEMPERATURE SPECIFICATION
   
   

   Temperature	Minimum time prior to driving vehicle
   35°C (95°F)	1 hour 30 minutes
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

   Fig 12: Installing Windshield Upper Molding Outer Before Adhesive Dries

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

Follow the same procedures as for the fender to cowl side seal LH.

1. Conduct a leak test after the adhesive has completely hardened.
2. Seal any leakage with auto glass sealer.

HINT:

Follow the same procedures as for the LH visor.

HINT:

Follow the same procedures as for the LH visor.

HINT:

Follow the same procedures as for the LH visor.

HINT:

Follow the same procedures as for the front pillar garnish LH.

HINT:

Follow the same procedures as for the front pillar garnish LH.

HINT:

Follow the same procedures as for the front pillar garnish LH.

1. Install the front door opening trim weatherstrip.

HINT:

Follow the same procedures as for the front opening trim weatherstrip LH.

Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)