Back Window Glass: Installation

1. Clean and shape the contact surface of the vehicle body.
   1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
      NOTE: Be careful not to damage the vehicle body.

      HINT:

      Leave as much adhesive on the vehicle body as possible.

      Fig 1: Cutting Away Rough Adhesive On Contact Surface Of Vehicle Body Using Knife

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Clean the contact surface of the vehicle body with a shop rag saturated with cleaner.

      HINT:

      Even if all the adhesive has been removed, clean the vehicle body.

1. Position the windshield glass.
   1. Using suction cups, place the back window in the correct position.
   2. Check that the whole contact surface of the back window rim is perfectly even.
   3. Place matchmarks over the back window and vehicle body.
      NOTE: Check that the stoppers are attached to the vehicle body correctly.
      Fig 2: Placing Matchmarks Over Back Window & Vehicle Body

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      When reusing the back window, check and correct the matchmark positions.

   4. Using suction cups, remove the back window.
2. Using a brush, apply Primer M to the exposed part of the vehicle body.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Do not apply Primer M to the adhesive.
   • Throw away any leftover Primer M.
   • Do not apply too much Primer M.
     Fig 3: Applying Primer M To Exposed Part Of Vehicle Body Using Brush

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a brush or sponge, apply Primer G to the edge of the back window and contact surface.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any left over Primer G.
   • Do not apply too much Primer G.

   HINT:

   If Primer G is applied to any areas other than that which is specified, wipe off the primer with a clean shop rag before it dries.

   Fig 4: Applying Primer G To Edge Of Back Window & Contact Surface Using Brush

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Apply adhesive.

   Adhesive: Part No. 08850-00801 or equivalent 

   1. Cut off the tip of the cartridge nozzle, as shown in Fig 5.

      HINT:

      After cutting off the tip, use all adhesive within the time indicated in TEMPERATURE SPECIFICATION .

      Usage time frame 

      TEMPERATURE SPECIFICATION
      
      

      Temperature	Usage Time Frame
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with the cartridge.
   3. Apply adhesive to the back window, as shown in Fig 5.

      Specification 

      WINDSHIELD GLASS AREA MEASUREMENT
      
      

      Area	Measurement
      a	6 mm (0.236 in.) or 8 mm (0.315 in.)
      b	8 mm (0.315 in.) or 12 mm (0.472 in.)

      Fig 5: Applying Adhesive To Back Window

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the windshield glass onto the vehicle body.
   1. Using suction cups, position the back window so that the matchmarks are aligned. Press it in gently along the rim.
      NOTE:

      • Allow the primer to dry for 3 minutes or more.
      • Check that the stoppers are attached to the vehicle body correctly.
      • Check that the vehicle body and windshield glass have a small gap between them.
        Fig 6: Aligning Matchmarks On Back Window

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Lightly press the front surface of the windshield glass to ensure that the windshield glass is securely fitted to the vehicle body.
   3. Using a scraper, remove any excessive or protruding adhesive.

      HINT:

      Apply adhesive onto the windshield glass rim.

      Fig 7: Removing Excessive Or Protruding Adhesive Using Scrapper

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Tighten the 2 nuts.

   Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) 

1. Conduct a leak test after the adhesive has completely hardened.
2. Seal any leakage with auto glass sealer.

HINT:

Follow the same procedures as for the quarter inside trim board LH.

HINT:

Follow the same procedures as for the quarter inside trim board LH.

HINT:

Follow the same procedures as for the quarter inside trim board LH.

HINT:

Follow the same procedures as for the roof side garnish inner LH.

HINT:

Follow the same procedures as for the quarter inside trim board LH.

HINT:

Follow the same procedures as for the quarter inside trim board LH.

HINT:

Follow the same procedures as for the quarter inside trim board LH.

HINT:

Follow the same procedures as for the rear door opening trim weatherstrip LH.

HINT:

Follow the same procedures as for the front door opening trim weatherstrip LH.

HINT:

Follow the same procedures as for the front door opening trim weatherstrip LH.

HINT:

Follow the same procedures as for the roof side inner garnish LH.

HINT:

Follow the same procedures as for the rear door scuff plate LH.

HINT:

Follow the same procedures as for the rear door scuff plate LH.

HINT:

Follow the same procedures as for the front door scuff plate LH.

HINT:

Follow the same procedures as for the front door scuff plate LH.

1. for RH Side:
   1. Install the rear seat back hinge cover (see INSTALLATION ).
2. for LH Side:
   1. Install the rear seat back hinge cover (see INSTALLATION ).