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Valve Body Assembly: Installation

  1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY 
    1. Install the shift solenoid valve SL1 to the valve body assembly with the bolt.

      Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) 

      Fig 1: Identifying Shift Solenoid Valve SL1 Bolt
      G05137064Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the shift solenoid valve SL2 to the valve body assembly with the bolt.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Fig 2: Identifying Shift Solenoid Valve SL2 Bolt
      G05137065Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the shift solenoid valve DSL to the valve body assembly with the bolt.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Fig 3: Locating Shift Solenoid Valve DSL Bolt
      G05137066Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the shift solenoid valve SR to the valve body assembly.
      Fig 4: Identifying Shift Solenoid Valve SR
      G05137067Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the shift solenoid valve S4 to the valve body assembly with the bolt.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Fig 5: Locating Shift Solenoid Valve S4 Bolt
      G05137068Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the shift solenoid valve SL3 and SLT to the valve body assembly.
    7. Install the lock plate to the valve body assembly with the bolt.

      Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) 

      Fig 6: Identifying Lock Plate Bolt
      G05137069Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Install the spring and check ball body.
      Fig 7: Identifying Check Ball Body And Spring
      G05137070Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Align the groove of the manual valve with the pin of the lever.
    10. Install the 17 bolts.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      NOTE:
      • Push the valve body against the accumulator piston springs and check ball body to install the valve body.
      • First, temporarily tighten the bolts marked with (1) in the illustration because they are positioning bolts.

      Bolt length: 

      Bolt A: 

      41 mm (1.614 in.) 

      Bolt B: 

      57 mm (2.244 in.) 

      Bolt C: 

      25 mm (0.984 in.) 

      Fig 8: Locating Transmission Valve Body Assembly Bolts
      G05137071Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL VALVE BODY OIL STRAINER ASSEMBLY 
    1. Coat a new O-ring with ATF.
    2. Install the O-ring to the oil strainer.
      Fig 9: Locating Valve Body Oil Strainer O-Ring
      G05137072Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the oil strainer with the 3 bolts.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Fig 10: Locating Oil Strainer Bolts
      G05137073Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL TRANSMISSION WIRE 
    1. Coat the O-ring with ATF.
    2. Install the ATF temperature sensor with the lock plate and bolt.

      Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) 

    3. Connect the 7 shift solenoid valve connectors.
      Fig 11: Locating Shift Solenoid Valve Connectors
      G05137074Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Install the 2 magnets in the oil pan.
    2. Apply seal packing or equivalent to the 18 bolts.

      Seal packing: 

      THREE BOND 2430 or equivalent 

      Fig 12: Identifying Magnets
      G05137075Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the oil pan and new gasket with the 18 bolts to the transaxle case.
      Fig 13: Locating Oil Pan Assembly Bolts
      G05137076Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) 

      NOTE: Tighten the bolts within 10 minutes of sealant application.
  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  6. ADD AUTOMATIC TRANSAXLE FLUID 
  7. CHECK FLUID LEVEL IN AUTOMATIC TRANSAXLE  (See AUTOMATIC TRANSAXLE FLUID )
  8. INSTALL ENGINE UNDER COVER NO.1 
  9. RESET MEMORY 

    HINT:

    (See INITIALIZATION )