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Windshield Glass: Removal

  1. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH 
  2. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH 
  3. REMOVE FRONT PILLAR GARNISH LH 
  4. REMOVE FRONT PILLAR GARNISH RH 
  5. REMOVE VISOR ASSEMBLY LH 
  6. REMOVE VISOR ASSEMBLY RH 
  7. REMOVE ASSIST GRIP SUB-ASSEMBLY  (See REMOVAL )
  8. REMOVE VISOR HOLDER  (See REMOVAL )
  9. REMOVE ROOF CONSOLE BOX ASSEMBLY 
  10. REMOVE SUN ROOF OPENING TRIM MOULDING (W/ SLIDING ROOF) 
  11. REMOVE INNER REAR VIEW MIRROR ASSEMBLY 
  12. REMOVE ROOF HEADLINING ASSEMBLY  (See INSTALLATION )
  13. REMOVE FRONT WIPER ARM HEAD CAP 
  14. REMOVE FRONT WIPER ARM LH  (See REMOVAL )
  15. REMOVE FRONT WIPER ARM RH  (See REMOVAL )
  16. REMOVE FRONT FENDER TO COWL SIDE SEAL LH 
  17. REMOVE FRONT FENDER TO COWL SIDE SEAL RH 
  18. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 
  19. REMOVE WINDSHIELD MOULDING OUTER UPPER 
    1. Using a knife, cut off the moulding, as shown in the illustration.
      NOTE: Do not damage the vehicle body with the knife.
    2. Remove the remaining moulding.

      HINT:

      When removing, make a partial cut, then pull and remove it by hand.

    3. w/ Deicer:

      Disconnect the connector .

      Fig 1: Cutting Off Moulding
      G04967149Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE WINDSHIELD GLASS 
    1. Pass a piano wire between the vehicle body and glass from the interior.
      Fig 2: Passing Piano Wire Between Vehicle Body And Glass
      G04967150Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tie both wire ends to wooden blocks or similar objects.

      HINT:

      Apply protective tape to the outer surface of the vehicle body to prevent its surface from being scratched.

      NOTE:
      • When separating the glass from the vehicle, be careful not to damage the vehicle's paint or interior/exterior ornaments.
      • To prevent the safety pad from being scratched when removing the glass, place a plastic sheet between the piano wire and safety pad.
        Fig 3: Applying Protective Tape To Outer Surface Of Vehicle Body
        G04967151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Cut off the adhesive by pulling piano wire around the glass.
    4. Disengage the stoppers.
    5. Using a suction cup, remove the glass.
      NOTE: Leave as much adhesive on the vehicle body as possible when removing the glass.
  21. CLEAN WINDSHIELD GLASS 
    1. Using a scraper, remove the damaged stoppers, dams and adhesive sticking to the glass.
    2. Clean the outer circumference of the glass with white gasoline.
      NOTE: Do not touch the glass surface after cleaning it.
      Fig 4: Cleaning Windshield Glass
      G05141681Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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