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Back Door Glass: Installation

  1. INSTALL BACK DOOR GLASS 
    1. Clean and shape the contact surface of the vehicle body.
      1. Using a knife, cut away any rough adhesive on the contact surface of the body to ensure the appropriate surface shape.

        HINT:

        Leave as much adhesive on the body as possible.

        2. Fig 1: Cutting Any Rough Adhesive On Contact Surface Of Body
        G05196268Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Clean the contact surface of the body with a shop rag saturated with cleaner.

        HINT:

        Even if all the adhesive has been remove, clean the body.

    2. Using a brush, coat the exposed part of the body on the vehicle side with Primer M.
      NOTE:
      • Allow the primer coating to dry for 3 minutes or more.
      • Do not coat the adhesive with Primer M.
      • Do not keep any of the opened Primer M for later use.
    3. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.

      HINT:

      If an area other than that specified is coated by accident, wipe of the primer with a clean shop rag before it dries.

      NOTE:
      • Allow the primer coating to dry for 3 minutes or more.
      • Do not keep any of the opened Primer G for later use.
        Fig 2: Coating Edge Of Glass And Contact Surface With Primer G Using Brush Or Sponge
        G05141701Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 3: Applying Primer On Glass
      G05141702Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Dimensions: 

      DIMENSIONS SPECIFICATION

      a 15.0 mm (0.591 in.)
      b 15.0 mm (0.591 in.)
      c 20.0 mm (0.787 in.)
      d 30.0 mm (1.181 in.)
      e 15.0 mm (0.591 in.)
    4. Apply adhesive.

      Adhesive: Part No. 08850-00801 or equivalent 

      1. Cut off the tip of the cartridge nozzle, as shown in the illustration.

        HINT:

        After cutting off the tip, use all adhesive within the time described in the table below.

        Tackfree time 

        TACKFREE TIME SPECIFICATION

        Temperature Tackfree time
        35°C (95°F) 15 minutes
        20°C (68°F) 100 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.
      3. Coat the glass with adhesive, as shown in the illustration.
        Fig 4: Coating Glass With Adhesive
        G05141703Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Dimensions: 

        DIMENSIONS SPECIFICATION

        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 11.0 mm (0.433 in.)
        d 11.0 mm (0.433 in.)
        e 30.0 mm (1.181 in.)
        f 38.0 mm (1.496 in.)
        g 11.0 mm (0.433 in.)
    5. Install the glass to the body.
      1. Hold the back window glass in place securely with tape or equivalent to the body until the adhesive has hardened.
        NOTE:
        • Allow the primer coating to dry for 3 minutes or more.
        • Check that the clips are attached to the body correctly.
        • Check the clearance between the body and glass.
      2. Lightly press the front surface of the glass to ensure a close fit.
      3. Using a scraper, remove any excess or protruding adhesive.

        HINT:

        Apply adhesive onto the glass rim.

        NOTE: Take care not to drive the vehicle for the time described in the table below.

        Minimum time 

        MINIMUM TIME SPECIFICATION

        Temperature Minimum time prior to driving vehicle
        35°C (95°F) 1.5 hours
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
      6. Fig 5: Removing Any Excess Or Protruding Adhesive Using Scraper
      G05141704Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CHECK FOR LEAKAGE AND REPAIR 
    1. Conduct a leak test after the adhesive has completely hardened.
    2. Seal any leaks with auto glass sealer.
  3. INSTALL REAR WIPER MOTOR AND BRACKET ASSEMBLY 
  4. INSTALL REAR WIPER ARM 
  5. INSTALL FRONT WIPER ARM HEAD CAP 
  6. INSTALL REAR SPOILER COVER (W/ REAR SPOILER) 
  7. INSTALL BACK DOOR SERVICE HOLE PLATE 
  8. INSTALL BACK DOOR TRIM BOARD ASSEMBLY 
  9. INSTALL BACK DOOR PULL STRAP 
  10. INSTALL BACK DOOR STRAP COVER 
  11. INSTALL BACK DOOR SIDE GARNISH RH 
  12. INSTALL BACK DOOR SIDE GARNISH LH 
  13. INSTALL BACK DOOR GARNISH CENTER 
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