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Home >> Toyota >> 2007 >> Sequoia SR5, 4WD >> Repair and Diagnosis >> Engine Mechanical >> Fuel System >> Engine Fuel System >> Fuel Pump >> Disassembly

Fuel Pump: Disassembly

  1. REMOVE FUEL SENDER GAUGE 
    1. Disconnect the sender gauge connector from the fuel suction plate No.1.
      Fig 1: Disconnecting Sender Gauge Connector From Fuel Suction Plate No. 1
      G04507462Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Unlock the fuel sender gauge and slide to remove.
      Fig 2: Removing Fuel Sender Gauge
      G04507463Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE FUEL SUB-TANK 
    1. Disconnect the fuel pump harness connector from the fuel suction plate No.1.
      Fig 3: Disconnecting Fuel Pump Harness Connector From Fuel Suction Plate No. 1
      G04507464Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the suction filter hose from the fuel sub-tank.
      Fig 4: Disconnecting Suction Filter Hose From Fuel Sub-Tank
      G04507465Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the 2 tubes from the tube clamps.
      Fig 5: Disconnecting Tubes From Tube Clamps
      G04507466Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a screwdriver with the tip wrapped in tape, disconnect the 3 snap-claws from the fuel suction support No.2.
      NOTE: Do not damage the fuel suction plate No.2 or fuel sub-tank. 
    5. Disconnect the fuel suction plate No.1 with the fuel filter assembly from the fuel sub-tank.
      Fig 6: Disconnecting Snap-Claws From Fuel Suction
      G04507467Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE FUEL FILTER FROM FUEL PUMP 
    1. Using a screwdriver with the tip wrapped in tape, disconnect the 2 snap-claws from the fuel suction support.
      NOTE: Do not damage the fuel filter assembly or fuel suction support. 
    2. Remove the fuel filter assembly with fuel pump from the fuel suction support.
      Fig 7: Locating Snap-Claws From Fuel Suction Support
      G04507468Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE FUEL PUMP 
    1. Using a screwdriver with the tip wrapped in tape, disconnect the 5 snap-claws from the suction filter.
      NOTE: Do not damage the fuel filter assembly or suction filter. 
    2. Remove the fuel suction filter with fuel pump from the fuel filter.
      Fig 8: Disconnecting Snap-Claws From Suction Filter
      G04507469Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the fuel pump harness from the fuel pump.
      Fig 9: Disconnecting Fuel Pump Harness From Fuel Pump
      G04507470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the O-ring from the fuel pump.
      Fig 10: Removing O-Ring From Fuel Pump
      G04507471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FUEL SUCTION PLATE NO.2 
    1. Using a screwdriver, remove the 2 E-rings from the suction plate No.2.
    2. Remove the suction plate No.2 and 2 springs from the fuel suction plate No.1.
      Fig 11: Removing E-Rings From Suction Plate No. 2
      G04507472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002