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Service Data

Front differential 

FRONT DIFFERENTIAL - SERVICE DATA

Companion flange vertical runout Maximum 0.10 mm (0.0039 in.)
Companion flange horizontal runout Maximum 1.2 to 1.9 N*m (12 to 19 kgf*cm, 10.4 to 16.5 in.*lbf)
Reused bearing 0.6 to 1.0 N*m (6 to 10 kgf*cm, 5.2 to 8.7 in.*lbf)
Total preload (at starting) Drive pinion preload plus 0.4 to 0.6 N*m (4 to 6 kgf*cm, 3.5 to 5.2 in.*lbf)
Drive pinion to ring gear backlash 0.1 to 0.18 mm (0.0039 to 0.0071 in.*lbf)
Side gear backlash 0 to 0.20 mm (0 to 0.0079 in.)
Rear oil seal drive in depth 4.5 +- 0.3 mm (0.177 +- 0.012 in.)
Side oil seal drive in depth 0 mm (0 in.)
Side tube oil seal drive in depth 5.5 +- 0.3 mm (0.217 +- 0.012 in.)
Side gear thrust washer thickness 0.96 to 1.04 mm (0.0378 to 0.0409 in.)
1.06 to 1.14 mm (0.0417 to 0.0449 in.)
1.16 to 1.24 mm (0.0457 to 0.0488 in.)
1.26 to 1.34 mm (0.0496 to 0.0528 in.)
Side gear bearing adjusting washer thickness 2.00 to 2.02 mm (0.0787 to 0.0795 in.)
2.03 to 2.05 mm (0.0799 to 00807 in.)
2.06 to 2.08 mm (0.0811 to 0.0819 in.)
2.09 to 2.11 mm (0.0823 to 0.0831 in.)
2.12 to 2.14 mm (0.0835 to 0.0843 in.)
2.15 to 2.17 mm (0.0846 to 0.0854 in.)
2.18 to 2.20 mm (0.0858 to 0.0866 in.)
2.21 to 2.23 mm (0.0870 to 0.0878 in.)
2.24 to 2.26 mm (0.0882 to 0.0890 in.)
2.27 to 2.29 mm (0.0894 to 0.0902 in.)
2.30 to 2.32 mm (0.0906 to 0.0913 in.)
2.33 to 2.35 mm (0.0917 to 0.0925 in.)
2.36 to 2.38 mm (0.0929 to 0.0937 in.)
2.39 to 2.41 mm (0.0941 to 0.0949 in.)
2.42 to 2.44 mm (0.0953 to 0.0961 in.)
2.45 to 2.47 mm (0.0965 to 0.0972 in.)
2.48 to 2.50 mm (0.0976 to 0.0984 in.)
2.51 to 2.53 mm (0.0988 to 0.0996 in.)
2.54 to 2.56 mm (0.1000 to 01008 in.)
2.57 to 2.59 mm (0.1012 to 0.1020 in.)
2.60 to 2.62 mm (0.1024 to 0.1031 in.)
2.63 to 2.65 mm (0.1035 to 0.1043 in.)
2.66 to 2.68 mm (0.1047 to 0.1055 in.)
2.69 to 2.71 mm (0.1059 to 0.1067 in.)
2.72 to 2.74 mm (0.1071 to 0.1079 in.)
2.75 to 2.77 mm (0.1083 to 0.1091 in.)
2.78 to 2.80 mm (0.1094 to 0.1102 in.)
Drive pinion bearing adjusting washer thickness 1.69 to 1.71 mm (0.0665 to 0.0673 in.)
1.72 to 1.74 mm (0.0677 to 0.0685 in.)
1.75 to 1.77 mm (0.0689 to 0.0697 in.)
1.78 to 1.80 mm (0.0701 to 0.0709 in.)
1.81 to 1.83 mm (0.0713 to 0.0720 in.)
1.84 to 1.86 mm (0.0724 to 0.0732 in.)
1.87 to 1.89 mm (0.0736 to 0.0744 in.)
1.90 to 1.92 mm (0.0748 to 0.0756 in.)
1.93 to 1.95 mm (0.0760 to 0.0768 in.)
1.96 to 1.98 mm (0.0772 to 0.0780 in.)
1.99 to 2.01 mm (0.0783 to 0.0791 in.)
2.02 to 2.04 mm (0.0795 to 0.0803 in.)
2.05 to 2.07 mm (0.0807 to 0.0815 in.)
2.08 to 2.10 mm (0.0819 to 0.0827 in.)
2.11 to 2.13 mm (0.0831 to 0.0839 in.)
2.14 to 2.16 mm (0.0843 to 0.0850 in.)
2.17 to 2.19 mm (0.0854 to 0.0862 in.)
2.20 to 2.22 mm (0.0866 to 0.0874 in.)
2.23 to 2.25 mm (0.0878 to 0.0886 in.)
2.26 to 2.28 mm (0.0890 to 0.0898 in.)
2.29 to 2.31 mm (0.0902 to 0.0909 in.)
2.32 to 2.34 mm (0.0913 to 0.0921 in.)
A.D.D. sleeve fork to clutch sleeve clearance 0.35 mm (0.0138 in.) or less
Differential case needle bearing press in depth 0.3 +- 0.3 mm (0.012 +- 0.012 in.)

Rear differential 

REAR DIFFERENTIAL - SERVICE DATA

Companion flange vertical runout Maximum 0.09 mm (0.0035 in.)
Companion flange horizontal runout Maximum 0.09 mm (0.0035 in.)
Drive pinion preload (at starting) New bearing 1.3 to 1.9 N*m (13 to 19 kgf*cm, 11.4 to 16.7 in.*lbf)
Reused bearing 0.8 to 1.1 N*m (8 to 11 kgf*cm, 7.0 to 9.7 in.*lbf)
Total preload (at starting) Drive pinion preload plus 0.4 to 0.6 N*m (4 to 6 kgf*cm, 3.5 to 5.2 in.*lbf)
Drive pinion to ring gear backlash 0.13 to 0.18 mm (0.0051 to 0.0071 in.)
Side gear backlash 0.05 to 0.20 mm (0.0020 to 0.0079 in.)
Ring gear runout Maximum 0.05 mm (0.0020 in.)
Differential case runout Maximum 0.04 mm (0.0016 in.)
Drive pinion oil seal drive in depth 0 mm (0 in.)
Side gear thrust washer thickness 1.50 mm (0.0590 in.)
1.55 mm (0.0610 in.)
1.60 mm (0.0630 in.)
1.65 mm (0.0650 in.)
1.70 mm (0.0669 in.)
1.75 mm (0.0689 in.)
1.80 mm (0.0709 in.)
1.85 mm (0.0728 in.)
1.90 mm (0.0748 in.)
Side bearing adjusting washer thickness 58 2.58 mm (0.1015 in.)
60 2.60 mm (0.1024 in.)
62 2.62 mm (0.1031 in.)
64 2.64 mm (0.1039 in.)
66 2.66 mm (0.1047 in.)
68 2.68 mm (0.1055 in.)
70 2.70 mm (0.1063 in.)
72 2.72 mm (0.1071 in.)
74 2.74 mm (0.1079 in.)
76 2.76 mm (0.1087 in.)
78 2.78 mm (0.1094 in.)
80 2.80 mm (0.1102 in.)
82 2.82 mm (0.1110 in.)
84 2.84 mm (0.1118 in.)
86 2.86 mm (0.1126 in.)
88 2.88 mm (0.1134 in.)
90 2.90 mm (0.1142 in.)
92 2.92 mm (0.1150 in.)
94 2.94 mm (0.1157 in.)
96 2.96 mm (0.1165 in.)
98 2.98 mm (0.1173 in.)
00 3.00 mm (0.1181 in.)
02 3.02 mm (0.1189 in.)
04 3.04 mm (0.1197 in.)
06 3.06 mm (0.1205 in.)
08 3.08 mm (0.1213 in.)
10 3.10 mm (0.1220 in.)
12 3.12 mm (0.1228 in.)
14 3.14 mm (0.1236 in.)
16 3.16 mm (0.1244 in.)
18 3.18 mm (0.1252 in.)
20 3.20 mm (0.1260 in.)
22 3.22 mm (0.1268 in.)
24 3.24 mm (0.1276 in.)
26 3.26 mm (0.1283 in.)
28 3.28 mm (0.1291 in.)
30 3.30 mm (0.1299 in.)
32 3.32 mm (0.1307 in.)
34 3.34 mm (0.1315 in.)
36 3.36 mm (0.1323 in.)
38 3.38 mm (0.1331 in.)
40 3.40 mm (0.1339 in.)
42 3.42 mm (0.1346 in.)
44 3.44 mm (0.1354 in.)
46 3.46 mm (0.1362 in.)
48 3.48 mm (0.1370 in.)
Drive pinion bearing adjusting washer thickness 87 1.87 mm (0.0736 in.)
88 1.88 mm (0.0740 in.)
89 1.89 mm (0.0744 in.)
90 1.90 mm (0.0748 in.)
91 1.91 mm (0.0752 in.)
92 1.92 mm (0.0756 in.)
93 1.93 mm (0.0760 in.)
94 1.94 mm (0.0764 in.)
95 1.95 mm (0.0768 in.)
96 1.96 mm (0.0772 in.)
97 1.97 mm (0.0776 in.)
98 1.98 mm (0.0780 in.)
99 1.99 mm (0.0783 in.)
00 2.00 mm (0.0787 in.)
01 2.01 mm (0.0791 in.)
02 2.02 mm (0.0795 in.)
03 2.03 mm (0.0799 in.)
04 2.04 mm (0.0803 in.)
05 2.05 mm (0.0807 in.)
06 2.06 mm (0.0811 in.)
07 2.07 mm (0.0815 in.)
08 2.08 mm (0.0819 in.)
09 2.09 mm (0.0823 in.)
10 2.10 mm (0.0827 in.)
11 2.11 mm (0.0831 in.)
12 2.12 mm (0.0835 in.)
13 2.13 mm (0.0839 in.)
14 2.14 mm (0.0843 in.)
15 2.15 mm (0.0846 in.)
16 2.16 mm (0.0850 in.)
17 2.17 mm (0.0854 in.)
18 2.18 mm (0.0858 in.)
19 2.19 mm (0.0862 in.)
20 2.20 mm (0.0866 in.)
21 2.21 mm (0.0870 in.)
22 2.22 mm (0.0874 in.)
23 2.23 mm (0.0878 in.)
24 2.24 mm (0.0882 in.)
25 2.25 mm (0.0886 in.)
26 2.26 mm (0.0890 in.)
27 2.27 mm (0.0894 in.)
28 2.28 mm (0.0898 in.)

Differential vacuum actuator 

DIFFERENTIAL VACUUM ACTUATOR - SERVICE DATA

Differential vacuum actuator Resistance 0.3 to 100 Ω
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