Fuel Pump: Installation

1. Install a new gasket to the fuel tank.
2. Install the fuel pump assembly to the fuel tank.
   NOTE: Be careful not to bend the arm of the fuel sender gauge. 
3. Align the keyway of the fuel suction tube support with the key of the fuel suction plate No.1.
   Fig 1: Aligning Keyway Of Fuel Suction Tube Support With Key Of Fuel Suction Plate No.1

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Apply MP grease to the entire interior surface of the fuel pump gauge retainer.
5. Align the triangle mark on the new fuel pump gauge retainer with the "S" mark on the fuel tank while pushing down the fuel suction tube. Attach the fuel pump gauge retainer.
   Fig 2: Aligning Triangle Mark On New Fuel Pump Gauge Retainer With "S" Mark

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Rotate the fuel pump gauge retainer by hand. Use an SST to tighten the fuel pump gauge retainer by turning it one and a half times. The triangle mark on the fuel pump gauge retainer must be positioned between the "A" and "MAX." marks on the fuel tank.

   SST 09808-14020 (09808-01410, 09808-01420, 09808-01430) 

   NOTE: Do not use other tools in this operation. Damage to the fuel pump gauge retainer and the fuel tank may result. 

   HINT:

   A rib on the fuel pump gauge retainer fits into a tip of the SST.

   Fig 3: Tightening Fuel Pump Gauge Retainer By Turning It One & A Half Times Using A SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the fuel pump tube and return tube to the fuel tank with the tube joint clips.
   NOTE:

   • Check that there are no scratches or foreign objects on the connecting part. 
   • Check that the fuel tube joint is inserted securely. 
   • Check that the tube joint clip is on the collar of the fuel tube joint.
   • After installing the tube joint clip, check that the fuel tube joint has not been pulled off.
     Fig 4: Connecting Fuel Pump Tube & Return Tube To Fuel Tank With Tube Joint Clips

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

(See INSTALLATION  )