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Air Pump: Installation

  1. INSTALL AIR INJECTION CONTROL DRIVER 
    1. Install the air injection control driver with the 2 bolts to the body.

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

    2. Connect the 2 connectors to the air injection control driver.
      Fig 1: Installing Air Injection Control Driver With Bolts To Body
      G04507536Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL NO. 2 AIR SWITCHING VALVE 
    1. Connect the 2 vacuum hoses to the No.2 air switching valves.
    2. Install 2 new gaskets and 2 No.2 air switching valves with the 4 bolts to the rear water bypass joint.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      Fig 2: Installing New Gaskets & No.2 Air Switching Valves With Bolts To Rear Water bypass Joint
      G04507537Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install 2 new gaskets, and connect the 2 No.3 air tubes with the 4 bolts to the No.2 air switching valve.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    4. Install the 2 new gaskets, and connect the 2 No.3 air tubes with the 4 nuts to the exhaust manifold.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      Fig 3: Installing New Gaskets, & Connect No.3 Air Tubes With Nuts To Exhaust Manifold
      G04507538Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL AIR PUMP 
    1. Install the air pump assembly with the 4 bolts.

      Torque: 16 N*m (163 kgf*cm, 12 ft.*lbf) 

    2. Connect the pressure sensor connector for the air injection system.
    3. Connect the air switching valve connector.
    4. Connect the air hose No.2 to the air switching valve.
      Fig 4: Installing Air Pump Assembly With Bolts
      G04507539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL VSV FOR AIR INJECTION SYSTEM 
    1. Install the 2 VSVs with the 2 bolts to the intake manifold.

      Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

    2. Connect the 2 vacuum hoses to the 2 VSVs.
  5. INSTALL INTAKE MANIFOLD 

    See INSTALLATION Step 26

  6. INSTALL THROTTLE BODY COVER 
    Fig 5: Installing VSVs With Bolts To Intake Manifold
    G04507540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002