Quarter Window Glass: Installation

1. Using a knife, cut away any rough areas on the body.

   HINT:

   Leave the adhesive on the body as much as possible.

2. Clean the cut surface of the adhesive with a shop rag saturated in cleaner.

   HINT:

   Even if all the adhesive has been removed, clean the body.

   Fig 1: Locating Adhesive On Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a cleaner, clean the contact surface around the entire glass rim.
   NOTE: Do not touch the glass face after cleaning it.
   Fig 2: Cleaning Contact Surface Of Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install new dams with adhesive tape as shown in the illustration.

   A: 5.1 mm (0.201 in.) 

   B: 7.2 mm (0.283 in.) 

   Fig 3: Installing Dams With Adhesive Tape

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush, coat Primer M to the exposed part of body on the vehicle side.
   NOTE:

   • Let the primer coating dry for 3 minutes or more. 
   • Do not coat Primer M to the adhesive. 
   • Do not keep any of the opened Primer M for later use. 
   Fig 4: Coating Primer M To Exposed Part Of Body Using Brush

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration.
Fig 5: Coating Edge Of Glass & Contact Surface With Primer G
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.
   NOTE:

   • Let the primer coating dry for 3 minutes or more. 
   • Do not keep any of the opened Primer G for later use. 

1. Cut off the tip of the cartridge nozzle. Part No. 08850-00801 or equivalent.

   HINT:

   After cutting off the tip, use all adhesive within the time described in the table below.

   ADHESIVE TIME SPECIFICATIONS
   
   

   Temperature	Tackfree time
   35°C (95°F)	15 minutes
   20°C (68°F)	100 minutes
   5°C (41°F)	8 hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown in the illustration.

   Adhesive height: 13.5 mm (0.531 in.) 

   Adhesive width: 8.0 mm (0.315 in.) 

   Fig 6: Coating Glass With Adhesive

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the glass to the body.
2. Hold the glass in place securely with a protective tape or equivalent until the adhesive hardens.
   NOTE: Take care not to drive the vehicle during the time described in the table below. 
   TIME SPECIFICATIONS FOR VEHICLE DRIVING
   
   

   Temperature	Minimum time prior to driving the vehicle
   35°C (95°F)	1.5 hours
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

1. Conduct a leak test after the hardening time has elapsed.
2. Seal any leak with sealant.

Torque: 42 N*m (430 kgf*cm, 31 ft.*lbf) 

Torque: 42 N*m (430 kgf*cm, 31 ft.*lbf)